An efficient method for producing spring strut forks for motor vehicles is presented. In each case two spring strut forks are produced from a metallic extruded profile as a starting product. The extruded profile has a central, middle main chamber and four longitudinal chambers which are arranged offset with respect to one another over the circumference of the main chamber. Wall portions of the main chamber which are situated between the longitudinal chambers are removed, and the extruded profile is severed into two semifinished parts. Each semifinished part has one cylinder portion and two oppositely situated arm portions which project relative to the cylinder portions. The semifinished parts are subsequently mechanically machined, and one spring strut fork is produced from each semifinished part.

A control arm and a method of manufacturing thereof is disclosed. The control arm is made of an aluminum extrusion profile with a first end section, a second end section, and a middle section, which connects the first and second end sections. The control arm includes a base, two side walls, which are angled substantially perpendicular therefrom and which are spaced apart from one another on the longitudinal side, with a height H, and flanges, which are angled substantially perpendicular from the side walls at their free end. The first end section includes a first connecting region, the second end section includes a second connecting region, and the middle section includes at least one third connecting region.

Provided is a method for manufacturing a stainless steel ball stud for an automotive suspension system, which includes: a forging and molding step of forging and molding a cylindrical shaped stainless material blank with the same top and bottom diameters by using a progressive press machine to operate a number of mold dies simultaneously and to move a forged mold product of a preceding die to a succeeding die, to make a forged mold product; a male thread shaping step of shaping a male thread on the forged mold product; and a cutting and surface finishing/burnishing step of cutting the forged mold product by using one ball stud processing machine such that a head part is cut at exact dimensions, a neck part and a washer part are shaped and the surface finishing/burnishing work to the head part is performed to complete the stainless steel ball stud for an automotive suspension system.

A hold and drive tool for driving a target nut on a target threaded stud is provided. The target threaded stud includes a first end, a second end, and a recess defined within the first end. The hold and drive tool includes a motorized drive unit, a drive head portion coupled to the motorized drive unit and comprising: a socket; a non-rotatable torque arrest member substantially aligned with a central axis of the socket; and a retracting mechanism coupled to the non-rotatable torque arrest member and configured to move the non-rotatable torque arrest member, relative to the socket, along the central axis of the socket.

A method for producing a joining connection between a joint housing and at least one connection component including: providing a blank for the fabrication of the joint housing, and providing a connection component with a joint receptacle inserting the blank into the joint receptacle of the connection component and producing the joint housing through forming by cold extrusion of the inserted blank. An undercut positive-engagement joining connection is generated between the joint housing and the connection component during the cold extrusion process through transverse extrusion and/or upsetting. A chassis component has a structural component part with at least one joint receptacle formed as orifice and a joint housing for a joint device, which joint housing is inserted into this joint receptacle and fastened to the structural component part.

The present disclosure describes an adaptive spring compression tool that streamlines and partially automates the joining of a vehicle suspension system with a vehicle body on an assembly line. The spring compression tool can be modified and programmed to accommodate various vehicle models, products, and design modifications without replacing the entire tooling system. Additionally, the spring compression tool of the present disclosure has a structure, a function, and an operation that facilitates the compression of a spring without exerting large forces on the vehicle body. In various embodiments, the spring compression tool comprises at least two independent drives that adjust the compression of a spring and the position of a suspension system to achieve a car line position with the vehicle body.

The twist axle assembly includes a pair of spaced apart trailing arms and a twist beam which is made of a single piece and is operably connected with the trailing arms. The twist beam has a top wall, a bottom wall and a pair of side walls. The twist beam presents a pair of end portions which are bent to present edges that face towards one another when viewed in cross-section, and the twist beam presents a middle portion which extends between the end portions. The middle portion has an opening with a generally elliptical shape formed into the bottom wall for reducing a torsion stiffness of the middle portion of the twist beam in comparison to the end portions.

A control arm and a method of manufacturing thereof is disclosed. The control arm is made of an aluminum extrusion profile with a first end section, a second end section, and a middle section, which connects the first and second end sections. The control arm includes a base, two side walls, which are angled substantially perpendicular therefrom and which are spaced apart from one another on the longitudinal side, with a height H, and flanges, which are angled substantially perpendicular from the side walls at their free end. The first end section includes a first connecting region, the second end section includes a second connecting region, and the middle section includes at least one third connecting region.

A jig for assisting attachment and removal of a bolt, the bolt being inserted into a center hole of an inner cylinder included in a carrier bush and bolt holes opposed to each other to fasten a carrier and a lower arm, the bolt holes being provided in the lower arm, the jig having a base held in contact with a bottom surface of the lower arm, a fitting portion provided on the base to position the base with respect to the lower arm, and inner cylinder guides that are penetrable into an inner tip portion of the lower arm, and the inner cylinder guides have support grooves for supporting both ends of the inner cylinder, and a center line of the inner cylinder coincides with a center line of the bolt holes of the lower arm when the support grooves support the inner cylinder.

The present invention provides a method for manufacturing a torsion beam, the method comprising: a planarization step, in which a protruding portion of an upper mold presses the opposite end portions in the width direction of the blank to be plastically deformed to be flat while the opposite end portions in the width direction of the blank are supported by a side cam to face each other; a welding and bonding step for bonding the planarized opposite end portions in the width direction of the blank via welding; and a quenching step for heating the welded and bonded blank within a range of 900 to 970? C. for a retaining time within a range of 1 to 20 minutes and for cooling down the blank in a treatment liquid including at least one of water and oil in a range of 20 to 90? C.