Patent classifications
B23Q11/14
Motor controller and machine tool
A motor controller comprises: a motor driver arranged at a housing attached to a machine support; fan motors and arranged in or outside the housing; and a control unit. The motor driver drives motors. The fan motors blow cooling air for cooling the interior of the housing. The CPU includes a machining mode selection unit allowing selection of at least either a first machining mode of machining a machining target finely or a second machining mode of machining the machining target more roughly than in the first machining mode. If the first machining mode is selected, the machining mode selection unit exerts control to change the rotation numbers of the fan motors and so as to reduce vibration to be transmitted from the housing to the support column.
Temperature control system and method thereof
This disclosure relates to a temperature control system that may be applied to a machine tool. The system includes a cooling circulation and a controller. The cooling circulation comprises a pump, a cooler and a solenoid valve. The pump may be driven by a variable frequency motor so as to flow through the spindle of the machine tool. The cooler is serially connected with the liquid pump, and may cool the liquid coolant. The solenoid valve connects to inlet and outlet of the cooler, and may prevent the liquid coolant flows through the spindle from flowing back to the cooler. The controller is electrically connected with the variable frequency motor, the cooler and the solenoid valve. Further, the controller is connected to the machine tool to detect several parameters, so as to control the variable frequency motor, the cooler and the solenoid valve.
MACHINE TOOL AND METHOD FOR CONTROLLING TEMPERATURE VARIATIONS IN A MACHINE TOOL
A machine tool comprises a structure in which at least one component (12) of this structure is thermally insulated from the external environment and in which this component (12) is sealed so as to prevent fluid communication between the inside (18) and the outside of the component (12) of the structure.
Automated interchangeable coolant distributor
A coolant distributor comprising a head having a plurality of ports, each of the ports being fluidly coupled to a flow control valve. A cap is demountably coupled to the head. The cap comprises at least one fixed nozzle fluidly coupled to at least one port. A controller is coupled to the flow control valve, wherein the controller is configured to actuate the flow control valve to pass a cooling fluid through the at least one fixed nozzle to direct the cooling fluid to at least one predetermined cutting region of a machine tool and work piece proximate the coolant distributor.
Control system and method for improving thermal stability
The disclosure is a thermal stability control system and a control method thereof for a machine tool. The control system mainly consists of a machine cooling sub-system composed of a pump, at least a cooling loop and a tank for storing cooling fluid, a cooling fluid cooling and heating sub-system, a heater and a micro controller. The cooling fluid cooling and heating sub-system further consists of a condenser, an evaporator, a directional valve, an expansion valve and a compressor. The micro controller dominates corresponding operation combinations of turning on/off the heater, enabling/disenabling the cooling fluid cooling and heating sub-system as a heat pump or a cooler by activating/releasing the directional vale, and adjusting upward/downward the driving frequency of an inverter duty motor to drive the pump to change the flow rate of cooling fluid through the cooling loop according the real time load of the machine tool.
COOLANT FILTRATION SYSTEM
A coolant filtration system including: a coolant tank including a first coolant zone and an adjacent second coolant zone; and a filtration system fluidly connected to the first coolant zone and the second coolant zone, the filtration system including an inlet located in the second coolant zone, an outlet located in the first coolant zone, a filter in fluid communication with the inlet and the outlet, and a pump that in operation pumps a coolant from the inlet in the second coolant zone to the filter such that a net positive flow of coolant is generated in the coolant tank from the first coolant zone to the second coolant zone.
Method for producing a cutting tool, and cutting tool
A method for producing a cutting tool is described. This method includes the production of a tool body of the cutting tool by means of a generative production method. At least one coolant cavity that has, at least in segments, an essentially triangular cross section is in this case provided in the tool body. Moreover, a cutting tool produced by means of this method is presented. Also proposed is a cutting tool having at least one coolant cavity running therein, wherein the coolant cavity has, at least in segments, an essentially triangular cross section and the cutting tool is produced, at least in segments, by means of a generative production method.
A MODELING AND COMPENSATION METHOD FOR THE SPINDLE'S RADIAL THERMAL DRIFT ERROR IN A HORIZONTAL CNC LATHE
The invention provides a method for modeling and compensating for the spindle's radial thermal drift error in a horizontal CNC lathe, which belongs to the field of error compensation technology of CNC machine tools. Firstly, the thermal drift error of two points in the radial direction of the spindle and the corresponding temperature of the key points are tested; then the thermal inclination angle of the spindle is obtained based on the thermal tilt deformation mechanism of the spindle, and the correlation between the thermal inclination angle and the temperature difference between the left and right sides of the spindle box is analyzed. According to the positive or negative thermal drift error of the two points that have been measured and the elongation or shortening of the spindle box on the left and right sides, the thermal deformation of the spindle is then classified and the thermal drift error model under various thermal deformation attitudes is then established. Then the influence of the size of the machine tool's structure on the prediction results of the model is analyzed. In real-time compensation, the thermal deformation attitude of the spindle is automatically judged according to the temperature of the key points, and the corresponding thermal drift error model is automatically selected to apply the compensation to the spindle. The method is used to distinguish the thermal deformation attitude of the spindle in a CNC lathe, and the thermal deformation mechanism is used to predict the radial thermal drift error of the spindle.
A MODELING AND COMPENSATION METHOD FOR THE SPINDLE'S RADIAL THERMAL DRIFT ERROR IN A HORIZONTAL CNC LATHE
The invention provides a method for modeling and compensating for the spindle's radial thermal drift error in a horizontal CNC lathe, which belongs to the field of error compensation technology of CNC machine tools. Firstly, the thermal drift error of two points in the radial direction of the spindle and the corresponding temperature of the key points are tested; then the thermal inclination angle of the spindle is obtained based on the thermal tilt deformation mechanism of the spindle, and the correlation between the thermal inclination angle and the temperature difference between the left and right sides of the spindle box is analyzed. According to the positive or negative thermal drift error of the two points that have been measured and the elongation or shortening of the spindle box on the left and right sides, the thermal deformation of the spindle is then classified and the thermal drift error model under various thermal deformation attitudes is then established. Then the influence of the size of the machine tool's structure on the prediction results of the model is analyzed. In real-time compensation, the thermal deformation attitude of the spindle is automatically judged according to the temperature of the key points, and the corresponding thermal drift error model is automatically selected to apply the compensation to the spindle. The method is used to distinguish the thermal deformation attitude of the spindle in a CNC lathe, and the thermal deformation mechanism is used to predict the radial thermal drift error of the spindle.
TEMPERATURE CONTROL SYSTEM AND METHOD THEREOF
This disclosure relates to a temperature control system that may be applied to a machine tool. The system includes a cooling circulation and a controller. The cooling circulation comprises a pump, a cooler and a solenoid valve. The pump may be driven by a variable frequency motor so as to flow through the spindle of the machine tool. The cooler is serially connected with the liquid pump, and may cool the liquid coolant. The solenoid valve connects to inlet and outlet of the cooler, and may prevent the liquid coolant flows through the spindle from flowing back to the cooler. The controller is electrically connected with the variable frequency motor, the cooler and the solenoid valve. Further, the controller is connected to the machine tool to detect several parameters, so as to control the variable frequency motor, the cooler and the solenoid valve.