A method for optimizing forming processes for forming workpieces, in which information characterizing a relative position of a workpiece inserted in a forming device in relation to at least one reference point of the forming device is detected by means of an optical detection device, wherein at least one parameter for adjusting the respective forming process for forming the respective workpiece is determined during a respective forming process, depending on the information detected during the respective forming process and depending on the information detected during the previous forming processes performed prior to the respective forming process and stored in an electronic computing device.

A computer-implemented system and method of automated milling machine calibration includes receiving a calibration alert from a milling machine; performing automated calibration on the milling machine to determine one or more offsets; and automatically updating milling production instructions with the one or more offsets. A non-transitory computer readable medium storing executable computer program instructions to provide automated milling machine calibration, the computer program instructions including instructions for: receiving a calibration alert from a milling machine; performing automated calibration on the milling machine to determine one or more offsets; and automatically updating milling production instructions with the one or more offsets. A computer-implemented method includes receiving a 3D virtual calibration block scan including a first surface region, a second surface region, and a curved surface region; determining an X-offset based on the first surface region and the second surface region; and determining a Z-offset based on the curved surface region.

A computer-implemented system and method of automated milling machine calibration includes receiving a calibration alert from a milling machine; performing automated calibration on the milling machine to determine one or more offsets; and automatically updating milling production instructions with the one or more offsets. A non-transitory computer readable medium storing executable computer program instructions to provide automated milling machine calibration, the computer program instructions including instructions for: receiving a calibration alert from a milling machine; performing automated calibration on the milling machine to determine one or more offsets; and automatically updating milling production instructions with the one or more offsets. A computer-implemented method includes receiving a 3D virtual calibration block scan including a first surface region, a second surface region, and a curved surface region; determining an X-offset based on the first surface region and the second surface region; and determining a Z-offset based on the curved surface region.

One embodiment includes display device configured to wirelessly receive a first position status from a positioning device; display a first work-tool working-axis leveling status based on the first position status; receive cut parameters; receive a cut-start indication; determine a first work-tool position status difference based on cut parameters and a second position status; present a position status correction indicator; determine that a third position status is within cut parameters; send a cut-start signal to the positioning device operable to actuate the first work-tool; determine a work-tool cut completion; and send a cut-end signal to the positioning device operable to de-actuate the first work-tool.

One embodiment includes display device configured to wirelessly receive a first position status from a positioning device; display a first work-tool working-axis leveling status based on the first position status; receive cut parameters; receive a cut-start indication; determine a first work-tool position status difference based on cut parameters and a second position status; present a position status correction indicator; determine that a third position status is within cut parameters; send a cut-start signal to the positioning device operable to actuate the first work-tool; determine a work-tool cut completion; and send a cut-end signal to the positioning device operable to de-actuate the first work-tool.

One embodiment includes display device configured to wirelessly receive a first position status from a positioning device; display a first work-tool working-axis leveling status based on the first position status; receive cut parameters; receive a cut-start indication; determine a first work-tool position status difference based on cut parameters and a second position status; present a position status correction indicator; determine that a third position status is within cut parameters; send a cut-start signal to the positioning device operable to actuate the first work-tool; determine a work-tool cut completion; and send a cut-end signal to the positioning device operable to de-actuate the first work-tool.

One embodiment includes display device configured to wirelessly receive a first position status from a positioning device; display a first work-tool working-axis leveling status based on the first position status; receive cut parameters; receive a cut-start indication; determine a first work-tool position status difference based on cut parameters and a second position status; present a position status correction indicator; determine that a third position status is within cut parameters; send a cut-start signal to the positioning device operable to actuate the first work-tool; determine a work-tool cut completion; and send a cut-end signal to the positioning device operable to de-actuate the first work-tool.

A machining center having at least one door to control access to an enclosure thereof, where access through the door is provided by an unlocked latch, and the latch is unlocked based on wirelessly communicated signals relaying information about at least one operating condition of a fluid driven cutting tool spindle in use within the machining center.

A tailstock control device includes a tailstock parameter setting unit that receives, in advance, setting of tailstock acceleration time ta, tailstock movement velocity V, drive torque measuring period t, and number n of drive torque measurements; a calculating unit that calculates acceleration zone distance La from the acceleration time ta and the movement velocity V; a calculating unit that calculates constant velocity zone distance Lb from the movement velocity V, the measuring period t, and the number n of measurements; a drive torque detecting unit that detects servo motor drive torque; and a control unit that sets La+Lb as drive torque measuring distance Lt and calculates servo motor drive torque limit value c from drive torque T detected by the drive torque detecting unit when the tailstock is moved over La+Lb and also from a servo motor torque command value a required for supporting a workpiece.

A tailstock control device includes a tailstock parameter setting unit that receives, in advance, setting of tailstock acceleration time ta, tailstock movement velocity V, drive torque measuring period t, and number n of drive torque measurements; a calculating unit that calculates acceleration zone distance La from the acceleration time ta and the movement velocity V; a calculating unit that calculates constant velocity zone distance Lb from the movement velocity V, the measuring period t, and the number n of measurements; a drive torque detecting unit that detects servo motor drive torque; and a control unit that sets La+Lb as drive torque measuring distance Lt and calculates servo motor drive torque limit value c from drive torque T detected by the drive torque detecting unit when the tailstock is moved over La+Lb and also from a servo motor torque command value a required for supporting a workpiece.