The present invention relates to a motor timeout of a power tool. When a trigger of the tool is unintentionally actuated, power is provided to a motor of the tool to cause an output assembly of the tool to operate. This can be problematic when the tool is being stored. To address this situation, the tool initiates or starts a motor timer when the motor is running at any nonzero speed. If the trigger remains continuously actuated, with the motor running at any nonzero speed, and the motor timer reaches a threshold limit, the tool ceases or discontinues to allow power to be provided to the motor, thereby shutting off the motor. This reduces the power source from being unintentionally discharged, and the chance of the tool creating a situation where the output assembly can unintentionally cause damage to the storage mechanism or other surroundings.

The present disclosure provides an ultrasonic drive and driving method configured for driving an ultrasonic tool. The ultrasonic drive includes a switch module, a sensing element and a control element. The sensing element senses the voltage and current of the ultrasonic tool and generates a sensing signal accordingly. The control element receives the sensing signal and outputs a control signal. The switch module outputs an ultrasonic signal according to the control signal for controlling the vibration of the ultrasonic tool. When the ultrasonic drive operates a frequency sweep function, the control element determines an operating interval and an operating frequency of the ultrasonic signal. When the ultrasonic drive operates a frequency following function, the control element adjusts the operating frequency according to the sensing signal for keeping the impedance of the ultrasonic tool consistent.

A self-aware machine platform is implemented through analyzing operational data of machining tools to achieve machine tool damage assessment, prediction and planning in manufacturing shop floor. Machining processes are first identified by matching similar processes through an ICP algorithm. Machining processes are further clustered by Hotelling's T-squared statistics. Degradation of the machining tool is detected through a trend of the operational data within a cluster of machining processes by a monotonicity test, and the remaining useful life of the machining tool is predicted through a particle filter by extrapolating the trend under a first-order Markov process. In addition, process anomalies across machines are detected through a combination of outlier detection methods including SOMs, multivariate regression, and robust Mahalanobis distance. Warnings and recommendations are flexibly provided to manufacturing shop floor based on policy choice.

Systems and methods for configuring a power tool. One system includes a power tool communication system that includes an external device and a power tool. The external device includes a user interface configured to receive a first selection to enable a feature of a power tool, and receive a second selection of a threshold of a motor characteristic of the power tool. The power tool includes a motor within a housing. The power tool receives the selected feature and the selected threshold from the external device. The power tool includes a sensor configured to monitor the motor characteristic of the motor. The power tool further includes an electronic processor that controls the motor to operate according to the selected feature and adjusts an operating parameter of the motor when the motor characteristic is determined to cross the selected threshold.

A cutting tool includes a cutting insert having a cutting edge; a holder holding the cutting insert; a sensor provided in the holder; and an information communication circuitry that is provided in the holder, transmits an inquiry for parameter information related to measurement by the sensor to a management device provided outside the cutting tool, and acquires the parameter information from the management device.

A cutting tool includes a cutting insert having a cutting edge; a holder holding the cutting insert; a sensor provided in the holder; and an information communication circuitry that is provided in the holder, transmits an inquiry for parameter information related to measurement by the sensor to a management device provided outside the cutting tool, and acquires the parameter information from the management device.

In the disclosure, a failure of a device performing work while moving is more reliably detected while the data amount of failure diagnosis data is reduced. The disclosure includes a frequency analyzing part which performs a frequency analysis on acquired data from an acceleration sensor; a maximum frequency detecting part which detects a maximum frequency from a result of the frequency analysis; and a failure diagnosis data generating part which sets a frequency twice or more of the maximum frequency as a sampling frequency, samples the acquired data from the acceleration sensor, and generates the failure diagnosis data.

A tool abnormality determination system is provided. The tool abnormality determination system includes: a tool that machines a workpiece; a control device that includes a storage portion in which a monitoring range is stored and an arithmetic portion for comparing the monitoring range to a load of the tool during machining; and an interface device that can notify, when the load of the tool exceeds the monitoring range, an operator of a question regarding whether or not the tool is in an abnormal condition other than abrasion.

The present invention relates to a machining center, and more specifically to a horizontal multi-spindle machining center, in which 2-axis (Y- and Z-axis) or 3-axis (X-, Y- and Z-axis) transfer drive units are disposed in the machining center installed to machine workpieces, in which a ram equipped with spindles is moved in the up-down, front-back, and/or left-right directions of the workpieces, in which the spindles are configured to include a plurality of spindles, i.e., 2 to 8 spindles, so that a plurality of workpieces may be machined simultaneously, and in which tool change is simultaneously performed for tools fastened to the plurality of spindles and configured to machine workpieces by using an auto tool changer (ATC), so that tool change speed may be improved and thus manufacturing efficiency may be improved.

A machine tool includes a drive unit driving a tool for machining a workpiece, and a control unit controlling the drive unit. The machine tool further includes an abnormality determining unit that determines whether machining can be continued, based on operation information of the drive unit, and a power failure detection unit that switches the power source of the control unit from a normal power supply unit to an emergency power supply unit if power failure is detected, and switches the power source from the emergency power supply unit to the normal power supply unit if recovery of power supply is detected after power failure. The control unit stops operation of the drive unit when power failure is detected, and thereafter, if recovery of power supply is detected, and the abnormality determining unit determines that machining can be continued, the control unit drives the drive unit, thereby automatically resuming machining.