Example implementations described herein are directed to systems and methods for extracting signal in the presence of noise for industrial IoT systems. Through the example implementations described herein, the high-frequency band signal of the sensor output can be maintained despite data compression, while also retaining information regarding the condition of the machine. Example implementations can also generate compressed data pairs to synchronized downsampled envelopes and spectrum data.

A gear machining apparatus creates a gear on a workpiece W by moving a gear cutting tool relatively with respect to the workpiece along the direction of the rotation axis of the workpiece W while synchronously rotating the gear cutting tool and the workpiece. One of a workpiece rotation speed controlling portion and a tool rotation speed controlling portion varies the rotation speed of one of the workpiece and the gear cutting tool and the other one of the workpiece rotation speed controlling portion and the tool rotation speed controlling portion synchronizes the rotation speed of the other one of the workpiece and the gear cutting tool with one of the rotation speed of the workpiece and the gear cutting tool.

A machine tool which removal-machines a workpiece by a tool includes an in-machine robot provided in a machining chamber, and a cleaning mechanism that cleans the in-machine robot by removing an adhering substance adhering to the in-machine robot. When the in-machine robot is cleaned, the in-machine robot moves relative to the cleaning mechanism and positions in proximity to the cleaning mechanism.

A machine tool which removal-machines a workpiece by a tool includes an in-machine robot provided in a machining chamber, and a cleaning mechanism that cleans the in-machine robot by removing an adhering substance adhering to the in-machine robot. When the in-machine robot is cleaned, the in-machine robot moves relative to the cleaning mechanism and positions in proximity to the cleaning mechanism.

A machine assessment system of the present disclosure is for a machining tool including a spindle. The machine assessment system includes a calibrated spindle tool configured to couple to a distal end of the spindle, a displacement sensor configured to measure a performance characteristic of the machining tool based on a controlled excitation of the calibrated spindle tool, and a controller communicably coupled to the displacement sensor to acquire the performance characteristic. In measuring the performance characteristic, the displacement sensor is detached from the calibrated spindle tool. The controller is configured perform a machine health assessment based on the performance characteristic.

A motor control device includes an acceleration detecting section configured to detect an acceleration of a control object, and an acceleration control section configured to control an acceleration of a motor driving the control object based on the detected acceleration, in which the acceleration control section includes a vibration component extraction filter configured to extract a vibration component generated between the motor and the control object, and the vibration component extraction filter changes a filter characteristic frequency according to at least one of a position and a mass of the control object.

A motor control device includes an acceleration detecting section configured to detect an acceleration of a control object, and an acceleration control section configured to control an acceleration of a motor driving the control object based on the detected acceleration, in which the acceleration control section includes a vibration component extraction filter configured to extract a vibration component generated between the motor and the control object, and the vibration component extraction filter changes a filter characteristic frequency according to at least one of a position and a mass of the control object.

A portable machine health monitoring system, applied for diagnosing a machine in operation, includes an installation device and a portable monitoring box. The installation device includes a plurality of sensing assemblies and a plurality of connecting assemblies. Each of the plurality of sensing assemblies is connected with the corresponding connecting assembly. Each of the plurality of connecting assemblies mounts the corresponding sensing assembly in a non-destructive manner onto a detected position on the machine. Each of the plurality of sensing assemblies is used for detecting a motion signal at the corresponding detected position on the machine in operation. The portable monitoring box, connected with the installation device, includes an analysis module for receiving the motion signal and further for calculating a health status information according to the detected motion signal.

A motor control device includes: a position command section configured to generate a position command for a control object; a position detecting section configured to detect a position of the control object or a position of a motor configured to drive the control object; and a position control section configured to control a position of the motor based on the position command and the detected position of the control object or the motor, in which at least one of the position command section and the position control section includes a vibration suppression filter configured to approximate a reverse characteristic of a vibration characteristic generated between the motor and the control object, and the vibration suppression filter changes a vibration suppression frequency according to at least one of the position and a mass of the control object.

A motor control device includes: a position command section configured to generate a position command for a control object; a position detecting section configured to detect a position of the control object or a position of a motor configured to drive the control object; and a position control section configured to control a position of the motor based on the position command and the detected position of the control object or the motor, in which at least one of the position command section and the position control section includes a vibration suppression filter configured to approximate a reverse characteristic of a vibration characteristic generated between the motor and the control object, and the vibration suppression filter changes a vibration suppression frequency according to at least one of the position and a mass of the control object.