Example implementations described herein are directed to systems and methods for extracting signal in the presence of noise for industrial IoT systems. Through the example implementations described herein, the high-frequency band signal of the sensor output can be maintained despite data compression, while also retaining information regarding the condition of the machine. Example implementations can also generate compressed data pairs to synchronized downsampled envelopes and spectrum data.

Example implementations described herein are directed to systems and methods for extracting signal in the presence of noise for industrial IoT systems. Through the example implementations described herein, the high-frequency band signal of the sensor output can be maintained despite data compression, while also retaining information regarding the condition of the machine. Example implementations can also generate compressed data pairs to synchronized downsampled envelopes and spectrum data.

The invention relates to a spindle device (100), comprising: a tool holder (14) for holding a tool or a tool interface; a spindle drive comprising a spindle rotor (130) for rotationally driving the tool holder (14); an electrical load (160), which is arranged on the side of the spindle rotor (130) facing the tool holder (14); and a coil unit (140) for supplying electrical energy to the electrical load (160); wherein the coil unit (140) is arranged on the side of the spindle rotor (130) facing away from the tool holder (14).

The invention relates to a spindle device (100), comprising: a tool holder (14) for holding a tool or a tool interface; a spindle drive comprising a spindle rotor (130) for rotationally driving the tool holder (14); an electrical load (160), which is arranged on the side of the spindle rotor (130) facing the tool holder (14); and a coil unit (140) for supplying electrical energy to the electrical load (160); wherein the coil unit (140) is arranged on the side of the spindle rotor (130) facing away from the tool holder (14).

A cutting tool, a turning machine including the cutting tool, and an associated method are provided. The cutting tool includes a tool, a cutting head, a strain gauge, and an accelerometer. The cutting head is located at the tool bar and has a cutting edge. The strain gauge measures strain at the tool bar. The accelerometer measures acceleration at the tool bar or the cutting head. Deflection of the cutting edge is estimated based on output from the strain gauge and the accelerometer. In some embodiments, the accelerometer is arranged close to the cutting edge, while the strain gauge is arranged where the tool bar is susceptible to the largest strain. In some embodiments, low frequency vibrations of the cutting edge are estimated based on measured strain, high frequency vibrations are estimated based on measured acceleration, and medium frequency vibrations are estimated based on output from both sensor types.

A cutting tool, a turning machine including the cutting tool, and an associated method are provided. The cutting tool includes a tool, a cutting head, a strain gauge, and an accelerometer. The cutting head is located at the tool bar and has a cutting edge. The strain gauge measures strain at the tool bar. The accelerometer measures acceleration at the tool bar or the cutting head. Deflection of the cutting edge is estimated based on output from the strain gauge and the accelerometer. In some embodiments, the accelerometer is arranged close to the cutting edge, while the strain gauge is arranged where the tool bar is susceptible to the largest strain. In some embodiments, low frequency vibrations of the cutting edge are estimated based on measured strain, high frequency vibrations are estimated based on measured acceleration, and medium frequency vibrations are estimated based on output from both sensor types.

The present invention belongs to the field of automation equipment predictive maintenance, and relates to a method for diagnosing health of a CNC machine tool. Parameters such as vibration and temperature are detected by Zigbee nodes adopted in the present invention and uploaded to a Zigbee gateway. The detected data is transmitted by the Zigbee gateway to a cloud server for digital signal processing, data mining and analysis processing. After a training test of the above data is carried out by the cloud server, a health degree model is obtained. The health degree model is transmitted by the cloud server to the Zigbee gateway. A clock circuit can be used for synchronizing system time and recording time as data is recorded. For the on-line predictive maintenance of a CNC machine tool, the most rapid and accurate predictive maintenance information is provided.

The present invention belongs to the field of automation equipment predictive maintenance, and relates to a method for diagnosing health of a CNC machine tool. Parameters such as vibration and temperature are detected by Zigbee nodes adopted in the present invention and uploaded to a Zigbee gateway. The detected data is transmitted by the Zigbee gateway to a cloud server for digital signal processing, data mining and analysis processing. After a training test of the above data is carried out by the cloud server, a health degree model is obtained. The health degree model is transmitted by the cloud server to the Zigbee gateway. A clock circuit can be used for synchronizing system time and recording time as data is recorded. For the on-line predictive maintenance of a CNC machine tool, the most rapid and accurate predictive maintenance information is provided.

A machining center for machining a center groove on a pulley and a flange formed at opposite ends of a crankshaft of a vehicle includes a measurement unit configured to measure a moment of the crankshaft when the crankshaft is loaded and actuated, a control unit configured to calculate an imbalance amount of the crankshaft and to derive center drill coordinates for removing the imbalance amount, a compensation unit mounted in a base frame and configured to compensate a position of the crankshaft by rotating first and second rotating elements based on the center drill coordinates inputted from the control unit when the crankshaft is transported and clamped by a clamping system, and a machining unit configured to machine the center groove in the pulley and the flange of the crankshaft.

A machining center for machining a center groove on a pulley and a flange formed at opposite ends of a crankshaft of a vehicle includes a measurement unit configured to measure a moment of the crankshaft when the crankshaft is loaded and actuated, a control unit configured to calculate an imbalance amount of the crankshaft and to derive center drill coordinates for removing the imbalance amount, a compensation unit mounted in a base frame and configured to compensate a position of the crankshaft by rotating first and second rotating elements based on the center drill coordinates inputted from the control unit when the crankshaft is transported and clamped by a clamping system, and a machining unit configured to machine the center groove in the pulley and the flange of the crankshaft.