A magnetic-field-guidance system and methods of finishing a workpiece using a magnetic-field-guidance system are provided. The magnetic-field-guidance system comprises a workpiece holder, one or more tooling magnets each comprising a finishing tip, and one or more flexible bags containing magnetic media. The workpiece holder is configured to (a) be secured to a base and (b) secure a workpiece relative to the base. The flexible bag(s) are configured to be disposed on the opposite side and/or same side of the workpiece relative to the one or more tooling magnets. In collaboration with the tooling magnets, the magnetic media contained with the flexible bag(s) direct a magnetic field which thereby guides a magnetic-abrasive slurry to finish the workpiece using Magnetic Abrasive Finishing (MAF).

A magnetic-field-guidance system and methods of finishing a workpiece using a magnetic-field-guidance system are provided. The magnetic-field-guidance system comprises a workpiece holder, one or more tooling magnets each comprising a finishing tip, and one or more flexible bags containing magnetic media. The workpiece holder is configured to (a) be secured to a base and (b) secure a workpiece relative to the base. The flexible bag(s) are configured to be disposed on the opposite side and/or same side of the workpiece relative to the one or more tooling magnets. In collaboration with the tooling magnets, the magnetic media contained with the flexible bag(s) direct a magnetic field which thereby guides a magnetic-abrasive slurry to finish the workpiece using Magnetic Abrasive Finishing (MAF).

A component production method includes: a step of binding a long frame by a plurality of support devices arranged along the frame; a step of measuring, with a distance sensor, a distance to the frame supported by the plurality of support devices; a step in which, based on frame shape data prerecorded in a memory, the support devices move support positions where the frame is supported so that a calculated radial position of the frame being supported by the support devices matches the data about the frame shape; a step of fixing the frame in a state in which the data about the frame shape matches the radial position of the frame; and a step of performing a hole-making operation on the fixed frame.

Disclosures include a method for manufacturing a ball member usable in a flow control valve. The method comprises connecting a workpiece to a rotating apparatus along an axis of rotation of the workpiece, simultaneously rotating the workpiece about the axis of rotation and moving a rotating cutting tool toward the axis of rotation along a second axis to form a first curved surface having a progressively shorter radius with respect to the axis of rotation, wherein the second axis is generally oriented perpendicular to the axis of rotation, and cutting a bore through the workpiece, wherein one end of the bore extends through the first surface and the other end of the bore extends through the second surface.

Disclosures include a method for manufacturing a ball member usable in a flow control valve. The method comprises connecting a workpiece to a rotating apparatus along an axis of rotation of the workpiece, simultaneously rotating the workpiece about the axis of rotation and moving a rotating cutting tool toward the axis of rotation along a second axis to form a first curved surface having a progressively shorter radius with respect to the axis of rotation, wherein the second axis is generally oriented perpendicular to the axis of rotation, and cutting a bore through the workpiece, wherein one end of the bore extends through the first surface and the other end of the bore extends through the second surface.

An apparatus for imparting compressive residual stress to at least a surface portion of a first plurality of balls includes a first body having a first surface, the first surface including a smooth contact portion, the smooth contact portion being substantially flat or convex and having a surface hardness greater than or equal to the initial surface hardness of the balls. The apparatus also includes a second body having a second surface, the first surface overlying the second surface, and at least one drive operably connected to the first body or to the second body and configured to move one of the first and second bodies relative to the other body at a substantially fixed distance, the at least one drive also being configured to move the first body toward the second body with a force or to move the second body toward the first body with the force.

Among all the materials available on earth, diamond has demonstrated outstanding properties for general-purpose applications. Nevertheless, due to the total lack of processability, artificial diamonds have never captured large industrial markets for the recognized performance. However, theoretical chemists recently paid attention to an old but highly efficient way of producing new facets on gem diamonds by manual self-abrasion. They found by using molecular dynamics calculations that the rate-determining step in the self-abrasion sp.sup.3-sp.sup.2 order-disorder transition on the crystal surface. The product of such a transition is an amorphous layer, which chemically decomposes to produce a new facet. Taking advantage of the self-abrasion mechanism thus found, we designed a novel spheroidization method and experimental apparatuses, wherein the self-abrasion works preferentially on mechanically weak portions like vertices and edges but hardly on stronger surfaces. Spherical diamonds lack self-aggregation properties, are resistant against shocks, have mechanically strong surface and offer a new material.

Among all the materials available on earth, diamond has demonstrated outstanding properties for general-purpose applications. Nevertheless, due to the total lack of processability, artificial diamonds have never captured large industrial markets for the recognized performance. However, theoretical chemists recently paid attention to an old but highly efficient way of producing new facets on gem diamonds by manual self-abrasion. They found by using molecular dynamics calculations that the rate-determining step in the self-abrasion sp.sup.3-sp.sup.2 order-disorder transition on the crystal surface. The product of such a transition is an amorphous layer, which chemically decomposes to produce a new facet. Taking advantage of the self-abrasion mechanism thus found, we designed a novel spheroidization method and experimental apparatuses, wherein the self-abrasion works preferentially on mechanically weak portions like vertices and edges but hardly on stronger surfaces. Spherical diamonds lack self-aggregation properties, are resistant against shocks, have mechanically strong surface and offer a new material.

The present invention provides a resurfacing ball container for repeated removal of dirty, used or damaged surfaces from a plurality of India rubber type bounce balls. The resurfacing ball container also allows for easy transport and storage of balls during periods of non-use. The resurfacing ball container includes a cylinder with a lid and an abrasive surface rotating within the cylinder for resurfacing the contained balls.

The present invention provides a resurfacing ball container for repeated removal of dirty, used or damaged surfaces from a plurality of India rubber type bounce balls. The resurfacing ball container also allows for easy transport and storage of balls during periods of non-use. The resurfacing ball container includes a cylinder with a lid and an abrasive surface rotating within the cylinder for resurfacing the contained balls.