A tool, system, and process for finishing a cylindrical member is provided. The finishing tool includes an opening. The opening is sized to receive a cylindrical member. The interior wall of the tool opening is configured to reduce a roughness of the cylindrical member. The opening has a second cross-sectional area that is less than the cross-sectional area of the member. A retainer can secure the member. In response to the opening interior wall slidably contacting a finishable area of the member as the finishing tool is moved relatively closer to the member at a relative force, the roughness of the finishable area of the member is reduced to a second roughness.

A method for chipless machining of a surface region of a rolling-element bearing ring includes rotating the rolling-element bearing ring relative to a first tool having a first tool tip and a second tool having a second tool tip, positioning the first and second tool tips at start positions at first and second opposite axial ends of the surface region, and moving the first and second tools in opposite axial directions such that the first tool tip follows a first helical or spiral path on the surface region and the second tool tip follows a second helical or spiral path on the surface region, the first and second paths crossing at multiple points within an overlap region located between axial ends of the surface regions.

A method for chipless machining of a surface region of a rolling-element bearing ring includes rotating the rolling-element bearing ring relative to a first tool having a first tool tip and a second tool having a second tool tip, positioning the first and second tool tips at start positions at first and second opposite axial ends of the surface region, and moving the first and second tools in opposite axial directions such that the first tool tip follows a first helical or spiral path on the surface region and the second tool tip follows a second helical or spiral path on the surface region, the first and second paths crossing at multiple points within an overlap region located between axial ends of the surface regions.

An apparatus for imparting compressive residual stress to at least a surface portion of a first plurality of balls includes a first body having a first surface, the first surface including a smooth contact portion, the smooth contact portion being substantially flat or convex and having a surface hardness greater than or equal to the initial surface hardness of the balls. The apparatus also includes a second body having a second surface, the first surface overlying the second surface, and at least one drive operably connected to the first body or to the second body and configured to move one of the first and second bodies relative to the other body at a substantially fixed distance, the at least one drive also being configured to move the first body toward the second body with a force or to move the second body toward the first body with the force.

An apparatus for imparting compressive residual stress to at least a surface portion of a first plurality of balls includes a first body having a first surface, the first surface including a smooth contact portion, the smooth contact portion being substantially flat or convex and having a surface hardness greater than or equal to the initial surface hardness of the balls. The apparatus also includes a second body having a second surface, the first surface overlying the second surface, and at least one drive operably connected to the first body or to the second body and configured to move one of the first and second bodies relative to the other body at a substantially fixed distance, the at least one drive also being configured to move the first body toward the second body with a force or to move the second body toward the first body with the force.

An embodiment includes a suspended supporting device for roller compression treatment of rotating shaft products, comprising: a containment frame including: a main portion; and an articulating arm including an attachment for a roller cartridge; a support element attached to the main portion and providing internal stabilization to the supporting device; a mechanism providing motion to the articulating arm with respect to the main portion; and an attachment mechanism for suspending the supporting device via attachment to an external element. Other aspects are described and claimed.

A system for deep rolling a workpiece including a roller tool comprising an adaptor plate proximate an adapter end; an arm attached to the adaptor plate, the arm comprising an adapter end proximate the adaptor plate, the arm comprising a roller end opposite the adapter end, the arm comprising a midspan portion between the adapter end and the roller end; and a roller disk joined to the roller end, the roller disk including a surface feature configured to contact the workpiece and imprint a surface texture on a workpiece surface.

A system for deep rolling a workpiece including a roller tool comprising an adaptor plate proximate an adapter end; an arm attached to the adaptor plate, the arm comprising an adapter end proximate the adaptor plate, the arm comprising a roller end opposite the adapter end, the arm comprising a midspan portion between the adapter end and the roller end; and a roller disk joined to the roller end, the roller disk including a surface feature configured to contact the workpiece and imprint a surface texture on a workpiece surface.

An intelligent surface burnishing tool system is provided. A surface burnishing tool can directly machine a surface of an irregular rotating workpiece and have a capability of sensing a cutting force and a vibration signal. In addition, according to the present disclosure, based on a multi-sensor integrated intelligent tool combined with a method for on-line monitoring of changes in surface roughness, the changes in workpiece surface roughness during machining are determined. Finally, based on on-line monitoring of the changes in surface roughness of the workpiece, functions such as real-time collection of a multidimensional force and vibration signals during surface burnishing and on-line monitoring of the changes in surface roughness are realized.

An intelligent surface burnishing tool system is provided. A surface burnishing tool can directly machine a surface of an irregular rotating workpiece and have a capability of sensing a cutting force and a vibration signal. In addition, according to the present disclosure, based on a multi-sensor integrated intelligent tool combined with a method for on-line monitoring of changes in surface roughness, the changes in workpiece surface roughness during machining are determined. Finally, based on on-line monitoring of the changes in surface roughness of the workpiece, functions such as real-time collection of a multidimensional force and vibration signals during surface burnishing and on-line monitoring of the changes in surface roughness are realized.