A method for creating a three-dimensional (3D) mark in a protective coating including at least one of a TBC and a bond coating over a metal part, is provided. The method may include positioning a mask over the protective coating, the mask including an opening pattern therein; and performing an abrasive waterjet process on the protective coating using the mask. The abrasive waterjet erodes a first portion of the protective coating exposed through the first opening pattern to create the 3D mark. The mask is removed, leaving the 3D mark in the protective coating. The 3D mark only partially penetrates through the protective coating. A metal part may include a metal body, a protective coating over the metal body, and the 3D mark in the protective coating, is also provided. The 3D mark in the protective coating may include an opening having a width of between 30 and 300 micrometers.

A method for manufacturing a structure on a surface of a workpiece (1) is disclosed, the method having the following steps: applying a liquid base layer (2) onto the surface of the workpiece (1); spraying on at least one droplet (3) into the not yet congealed base layer (2), wherein the at least one droplet (3) at least partially, preferably completely, penetrates into the base layer (2); fixing the base layer (2); and at least partially removing the at least one droplet (3). Further, a second method having the following steps is disclosed: spraying on at least one droplet (3) onto the surface of the workpiece (1); applying a liquid base layer (2) onto the surface of the workpiece (1), wherein the base layer (2) flows around the at least one droplet (3) and preferably at least partially covers the at least one droplet (3); fixing the base layer (2); at least partially removing the at least one droplet (3). Finally, a device for performing the methods is disclosed.

In a case where the coating film is confirmed to remain in a third step, at least one or more of conditions of the shot peening treatment including a propelling speed of the shot medium, a propelling time of the shot medium, a material of the shot medium, and an average particle diameter of the shot medium are changed and the second step and the third step are repeated until the coating film does not remain In a case where the coating film is not confirmed to remain in the third step, the condition of the shot peening treatment in the second step in which the coil spring is obtained with no remaining coating film is determined as the propelling condition for the shot medium.

A mesh spray erosion assembly includes a spray board having a length, a width, and a material thickness, a tile blank having a length, a width, and a material thickness supported on one side of the spray board, a mesh frame having a length and width greater than that of the tile blank, and a material thickness equal to or less than that of the tile blank, the mesh frame centered over the tile blank and mounted to the spray board, and a mesh screen having a length and a width, the mesh screen centered over the mesh frame and mounted thereon, the mesh screen including non-masked portions and masked portions, characterized in that a user may apply a pressurized liquid spray through the non-masked portions of the mesh screen against the surface of the tile blank eroding material from the surface thereof according to artist design.

A mesh spray erosion assembly includes a spray board having a length, a width, and a material thickness, a tile blank having a length, a width, and a material thickness supported on one side of the spray board, a mesh frame having a length and width greater than that of the tile blank, and a material thickness equal to or less than that of the tile blank, the mesh frame centered over the tile blank and mounted to the spray board, and a mesh screen having a length and a width, the mesh screen centered over the mesh frame and mounted thereon, the mesh screen including non-masked portions and masked portions, characterized in that a user may apply a pressurized liquid spray through the non-masked portions of the mesh screen against the surface of the tile blank eroding material from the surface thereof according to artist design.

A method for manufacturing a component made of a hard brittle material includes: a step of preparing a base material made of a hard brittle material; and a step of embossing the base material. A protrusion protruding in a first direction and a bottom surface surrounding the protrusion are formed on the base material by the embossing. The bottom surface extends in a plane defined by a second direction intersecting the first direction and a third direction intersecting the first direction and the second direction. The bottom surface and a side surface of the protrusion continuous with the bottom surface satisfy a relationship of z=Ax.sup.2−Bx in a cross section defined by the first direction and the second direction when the first direction is represented by z and the second direction is represented by x. A is 0.005 to 0.200 and B is 0.050 to 0.955.

A method for manufacturing a component made of a hard brittle material includes: a step of preparing a base material made of a hard brittle material; and a step of embossing the base material. A protrusion protruding in a first direction and a bottom surface surrounding the protrusion are formed on the base material by the embossing. The bottom surface extends in a plane defined by a second direction intersecting the first direction and a third direction intersecting the first direction and the second direction. The bottom surface and a side surface of the protrusion continuous with the bottom surface satisfy a relationship of z=Ax.sup.2−Bx in a cross section defined by the first direction and the second direction when the first direction is represented by z and the second direction is represented by x. A is 0.005 to 0.200 and B is 0.050 to 0.955.

A waterjet system in accordance with at least some embodiments includes a carriage, a motion assembly configured to move the carriage horizontally relative to a workpiece, and a cutting head carried by the carriage. The waterjet system can also include a kinematic chain through which the cutting head is operably connected to the carriage. The kinematic chain can include first, second, and third joints rotatably adjustable about different first, second, and third axes, respectively. The carriage and the first and second joints can be configured to move the cutting head along a path relative to the workpiece while the cutting head directs a jet toward the workpiece to form a product. The third joint can be configured to shift a kinematic singularity away from the path to reduce or eliminate delay and corresponding reduced cutting accuracy associated with approaching the kinematic singularity.

Waterjet cutting apparatus and related methods are disclosed herein. An example apparatus includes a tank defining a volume to contain a fluid therein, a fixture extending from the tank, and a tube extending from the tank, the tube to isolate the fixture and a part supported by the fixture from turbulence of the fluid disposed in the tank.

A facility for automated modelling of the cutting process for a particular material to be cut by a beam cutting tool, such as a waterjet cutting system, from empirical data to predict aspects of the waterjet's effect on the workpiece across a range of material thicknesses, across a range of cutting geometries, and across a range of cutting quality levels, all of which may be broader than, and independent of the actual requirements for a target workpiece, is described.