Patent classifications
B24D3/008
Cutting elements for earth-boring tools, earth-boring tools including such cutting elements, and related methods
A cutting element for an earth-boring tool includes a volume of superabrasive material having a cutting face and a shaped feature on the cutting face. The shaped feature may include at least one of a recess extending into the volume of superabrasive material from the cutting face and a protrusion extending outward from the cutting face. A first portion of the cutting face may have a first surface roughness, and a second portion of the cutting face may have a second surface roughness greater than the first surface roughness of the first portion of the cutting face. The volume of superabrasive material may be disposed on a substrate. Methods of forming cutting elements may include forming one or more shaped features in a cutting face of the cutting elements. Earth-boring tools may include such cutting elements.
Polycrystalline diamond bodies incorporating fractionated distribution of diamond particles of different morphologies
Diamond bodies and methods of manufacture are disclosed. Diamond bodies are formed from at least a bimodal, alternatively a tri-modal or higher modal, feedstock having at least one fraction of modified diamond particles with a fine particle size (0.5-3.0 ?m) and at least one fraction of diamond particles with coarse particle size (15.0 to 30 ?m). During high pressurehigh temperature processing, fine particle sized, modified diamond particles in the first fraction preferentially fracture to smaller sizes while preserving the morphology of coarse particle sized diamond particles in the second fraction. Diamond bodies incorporating the two fractions have a microstructure including second fraction diamond particles dispersed in a continuous matrix of first fraction modified diamond particles and exhibit improved wear characteristics, particularly for wear associated with drilling of geological formations.
Composite body and method of manufacturing it
Composite body comprises nanofibrillar cellulose (NFC) together with abrasive particles (AP). The nanofibrillar cellulose forms a 3-dimensional connecting network for the abrasive particles (AP). The abrasive particles have a hardness above 7 on Mohs scale. The composite body is used for grinding, polishing or cutting.
OPEN-PORE, CERAMIC-BONDED GRINDING TOOLS, METHOD FOR PRODUCING SAME, AND PORE FORMER MIXTURES USED TO PRODUCE SAME
In a method for producing open-pore, ceramic-bonded grinding tools, a pore former mixture consisting of at least two polymers having different firing curves, the maxima of which differ by at least 20 C., is used. The polymers are preferably thermoplastics that can be decomposed exclusively into CO.sub.2 and water during combustion. The resulting grinding tool has a multimodal pore size distribution.
Cutting elements for earth-boring tools, earth-boring tools including such cutting elements, and related methods
A cutting element for an earth-boring tool includes a substrate and a volume of superabrasive material disposed on a substrate. The volume of superabrasive material has an exposed outer surface with a non-planar geometry. The cutting element is configured to be located and oriented on an earth-boring tool so as to remove subterranean earth formation material by compressing and fracturing or plastically deforming the formation material with at least a portion of the exposed outer surface of the volume of superabrasive material during use of the earth-boring tool in an earth-boring operation. The exposed outer surface of the volume of superabrasive material includes a first area having a first average surface finish roughness and a second area having a second average surface finish roughness greater than the first average surface finish roughness. Earth-boring tools carrying such cutting elements and methods of forming such earth-boring tools are also disclosed.
SHAPED ABRASIVE PARTICLES AND METHOD OF MAKING
A method of making shaped abrasive particles including forming an abrasive flake comprising a plurality of precursor shaped abrasive particles and a frangible support joining the precursor shaped abrasive particles together; transporting the abrasive flake through a rotary kiln to sinter the abrasive flake; and breaking the sintered abrasive flake into individual shaped abrasive particles. The method is useful to make small shaped abrasive particles having insufficient mass to be efficiently individually sintered in a rotary kiln without joining two or more of the shaped abrasive particles together.
SCRUBBING ARTICLE AND METHOD OF MAKING SAME
A scrubbing article (10) including a substrate (12) and an e-beam treated texture layer (14) on a surface of the substrate (12). The substrate (12) comprises a material suitable for use as a scrubbing article. The e-beam treated texture layer (14) is a resin-based material forming a textured abrasive layer (14) on the surface of the substrate (12).
POLYCRSTALLINE DIAMOND STRUCTURE
A PCD structure comprises a first region and a second region adjacent the first region, the second region being bonded to the first region by intergrowth of diamond grains; the first region comprising a plurality of alternating strata or layers, each stratum or layer having a thickness in the range of around 5 to 300 microns. The second region comprises a plurality of strata or layers, one or more strata or layers in the second region having a thickness greater than the thicknesses of the individual strata or layers in the first region. The alternating layers or strata in the first region comprise first layers or strata alternating with second layers or strata, the first layers or strata being in a state of residual compressive stress and the second layers or strata being in a state of residual tensile stress.
Polycrystalline diamond body, cutting tool, wear-resistant tool, grinding tool, and method for producing polycrystalline diamond body
A polycrystalline diamond body contains diamond particles. The diamond particles have a mean particle size of 50 nm or less. As a result of measurement of a knoop hardness under a test load of 4.9 N at 23 C.5 C., the polycrystalline diamond body has a ratio of a length B of a shorter diagonal line with respect to a length A of a longer diagonal line of diagonal lines of a knoop indentation, expressed as a B/A ratio, of 0.080 or less. This polycrystalline diamond body is tough and has a small particle size.
Multi-chamfer cutting elements having a shaped cutting face and earth-boring tools including such cutting elements
A cutting element for an earth-boring tool includes a substrate and volume of superabrasive material positioned on the substrate. The volume of superabrasive material includes a cutting face having at least one recess extending into the volume of superabrasive material and/or at least one protrusion extending outward from the volume of superabrasive material. The volume of superabrasive material includes a first chamfer surface having a peripheral edge and a radially innermost edge. The peripheral edge of the first chamfer surface is located proximate a cutting edge of the volume of superabrasive material. A radial width of the first chamfer surface is between about 0.002 inch and about 0.045 inch. The volume of superabrasive material also includes a second chamfer surface having a peripheral edge and a radially innermost edge. The peripheral edge of the second chamfer surface is located adjacent the radially innermost edge of the first chamfer surface.