A method for manufacturing a porous metal bonded grindstone with which it is possible to arbitrarily adjust a porosity from a low porosity to a high porosity is provided. This method is intended for manufacturing the porous metal bonded grindstone and comprises: a molding step (P1) for obtaining an unfired molded body including abrasive grains, metal powder, and a pore forming material; a solute removing step (P2) for bringing vapor of a solvent having solubility with respect to the pore forming material into contact with the unfired molded body to remove the pore forming material and to obtain an unfired molded body having pores; and a firing step (P3) for firing the unfired molded body having pores.

A super-abrasive grinding wheel includes a core and a super-abrasive grain layer provided on a surface of the core, the super-abrasive grain layer including diamond abrasive grains and CBN abrasive grains, the diamond abrasive grains and the CBN abrasive grains being fixed to the core in a single layer by a binder.

Embodiments relate to polycrystalline diamond compacts (PDCs) including a substrate and a polycrystalline diamond (PCD) table mounted to the substrate. The PCD table includes an upper surface and one or more recesses extending inwardly from the upper surface of the PCD table. The one or more recesses may help prevent, stop, or limit crack propagation and may redistribute, breakup, or relieve stresses in the PCD table. In some embodiments, the one or more recesses exhibit, in plain view, a generally rectangular geometry, a generally circular geometry, or a generally triangular geometry. In some embodiments, the PCD table includes one or more channels that extend from a vertex of the one or more recesses. In some embodiments, the one or more channels and the one or more recesses may be at least partially filled with a sacrificial material. Methods for forming such PDCs are also discussed.

Embodiments relate to polycrystalline diamond compacts (PDCs) including a polycrystalline diamond (PCD) table in which a metal-solvent catalyst is alloyed with at least one alloying element to improve thermal stability and/or wear resistance of the PCD table. In an embodiment, a PDC includes a substrate and a PCD table bonded to the substrate. The PCD table includes diamond grains defining interstitial regions. The PCD table includes an alloy comprising at least one Group VIII metal and at least one metallic alloying element such as phosphorous.

Nano polycrystalline diamond is composed of carbon, an element of different type which is an element other than carbon and is added to be dispersed in carbon at an atomic level, and an inevitable impurity. The polycrystalline diamond has a crystal grain size not greater than 500 nm. The polycrystalline diamond can be fabricated by subjecting graphite in which the element of different type which is an element other than carbon has been added to be dispersed in carbon at an atomic level to heat treatment within high-pressure press equipment.

A functional abrasive particle comprises a ceramic body having at least one hole extending therethrough. A functional material is at least partially disposed within the hole. The functional material contains a binder and functional particles that are magnetizable, metallic, or both. Methods of making functional abrasive particles, and abrasive articles including them are also disclosed.

A nonwoven abrasive wheel includes a nonwoven abrasive body having opposed first and second major surfaces and a moisture barrier layer arranged on at least one of the first and second major surfaces. Methods of making are also described.

A nonwoven abrasive wheel includes a nonwoven abrasive body having opposed first and second major surfaces and a moisture barrier layer arranged on at least one of the first and second major surfaces. Methods of making are also described.

A method of manufacturing a polycrystalline abrasive construction comprises providing a plurality of particles of a superhard material, the particles coated with a first matrix precursor material, providing a plurality of second matrix precursor particles having an average size less than 2 micron, the second matrix precursor particles including a liquid phase sintering agent, mixing together the plurality of particles of superhard material with particles of the second matrix precursor material and consolidating and sintering the particles of superhard material and the particles of matrix precursor material. A polycrystalline abrasive construction comprises a particles of a superhard material dispersed in a matrix material comprising a material derived from a liquid phase sintering aid and chemical barrier particles having an average particle size of less than 100 nm dispersed in the matrix. Greater than 50% of the chemical barrier particles are located substantially at boundaries between superhard particles and the matrix.

A nonwoven abrasive wheel includes a nonwoven abrasive body having opposed first and second major surfaces and a moisture barrier layer arranged on at least one of the first and second major surfaces. Methods of making are also described.