Embodiments of the invention relate to methods of making articles having portions of polycrystalline diamond bonded to a surface of a substrate and polycrystalline diamond compacts made using the same. In an embodiment, a molding technique is disclosed for forming cutting tools comprising polycrystalline diamond portions bonded to the outer surface of a substrate.

Embodiments of the invention relate to methods of removing interstitial constituents from superabrasive bodies using an ionic transfer medium, and systems and apparatuses for the same.

A method of making an abrasive article comprises urging a malleable thermosetting melt-flowable composition through openings extending through a porous abrasive member to form an abrasive article precursor; which is heated to form the abrasive article. Multiple abrasive articles may be stacked prior to heating. Methods can be used to fabricate abrasive articles such as grinding wheels and cut-off wheels.

A method of making an abrasive article comprises urging a malleable thermosetting melt-flowable composition through openings extending through a porous abrasive member to form an abrasive article precursor; which is heated to form the abrasive article. Multiple abrasive articles may be stacked prior to heating. Methods can be used to fabricate abrasive articles such as grinding wheels and cut-off wheels.

A polycrystalline super hard construction has a body of PCD material and a plurality of interstitial regions between inter-bonded diamond grains forming the PCD material. The body also has a first region substantially free of a solvent/catalyzing material which extends a depth from a working surface into the body of PCD material. A second region remote from the working surface includes solvent/catalyzing material in a plurality of the interstitial regions. A chamfer extends between the working surface and a peripheral side surface of the body of PCD material. The chamfer has a height which is the length along a plane perpendicular to the plane along which the working surface extends between the point of intersection of the chamfer with the working surface and the point of intersection of the chamfer and the peripheral side surface of the body of PCD material. The depth of the first region is greater than the height of the chamfer. A first length along a plane extending from the point of intersection of the chamfer and the peripheral side edge of the PCD body at an angle of between around 65 to 75 degrees to the interface between the first and second regions is between around 60% to around 300% of the depth of the first region.

An abrasive article including a body having a bond material comprising an inorganic material, abrasive particles contained within the bond materials; and pores contained within the bond material defining a porosity of at least 90 vol % and not greater than 97 vol % for a total volume of the body.

An abrasive tool can have a body including an abrasive portion with abrasive grains contained within a matrix material. A first reinforcing member can be contained within the body. The body can also include a porosity variation difference through at least half of a thickness of the body of not greater than 250% from a mean porosity of the body.

An abrasive tool can have a body including an abrasive portion with abrasive grains contained within a matrix material. A first reinforcing member can be contained within the body. The body can also include a porosity variation difference through at least half of a thickness of the body of not greater than 250% from a mean porosity of the body.

The method includes a step of applying glue including carrying out with a pad printing machine a sequence of steps in which is driven a transfer pad from a glue taking position to an applying position in which the distal surface of the transfer pad is in contact with one surface of one component of the tool and in which is simultaneously driven another transfer pad from a glue taking position to an applying position in which the distal surface of the another transfer pad is in contact with one surface of another component of the tool, whereby the glue is applied simultaneously to the one surface of the one component and to the one surface of the another component.

The method includes a step of applying glue including carrying out with a pad printing machine a sequence of steps in which is driven a transfer pad from a glue taking position to an applying position in which the distal surface of the transfer pad is in contact with one surface of one component of the tool and in which is simultaneously driven another transfer pad from a glue taking position to an applying position in which the distal surface of the another transfer pad is in contact with one surface of another component of the tool, whereby the glue is applied simultaneously to the one surface of the one component and to the one surface of the another component.