Provided is a formed rotary dresser that has regions in which diamond abrasive grains are scattered and arranged on an outer circumferential surface thereof brought into contact with a grindstone, and slit regions in which the diamond abrasive grains are not arranged on the outer circumferential surface thereof. The plurality of slit regions are provided to be inclined with respect to a rotational axis. A plurality of octahedral diamond abrasive grains are arranged along downstream edges of the slit regions in a rotating direction such that any face of an octahedron is parallel with the outer circumferential surface.

The present disclosure provides bonded abrasive articles including abrasive particles retained in a binder. The abrasive particles are oriented at a predetermined angle greater than 0 degrees and less than 90 degrees with respect to a longitudinal axis of the bonded abrasive article. Fifty percent or more of the abrasive particles are oriented within 15 degrees above or below the angle, as measured using microscopy image analysis under magnification. The present disclosure further provides a method of making a bonded abrasive article, the method comprising sequential steps. The steps include (a) a sub-process comprising sequentially: i) depositing a layer of loose powder particles in a confined region, wherein the loose powder particles comprise matrix particles and abrasive particles; ii) spreading the layer of loose powder particles with a spreading bar or roller to provide a substantially uniform thickness, wherein a gap between the spreading bar or roller and a base plane of the confined region is selected to be shorter than an average length of the abrasive particles; and iii) selectively treating an area of the layer of loose powder particles to bond powder particles together. Step b) includes independently carrying out step a) a number of times to generate a bonded abrasive article preform including the bonded powder particles and remaining loose powder particles. Step c) includes separating remaining loose powder particles from the bonded abrasive article preform. Step d) includes heating the bonded abrasive article preform to provide the bonded abrasive article. Further, methods are provided, including receiving, by a manufacturing device having one or more processors, a digital object comprising data specifying a bonded abrasive article; and generating, with the manufacturing device by an additive manufacturing process, a bonded abrasive article preform based on the digital object. A system is also provided, including a display that displays a 3D model of a bonded abrasive article; and one or more processors that, in response to the 3D model selected by a user, cause a 3D printer to create a physical object of a bonded abrasive article preform.

Metal bond abrasive articles and methods of making metal bond abrasive articles via a focused beam are disclosed. In an aspect, a metal bond abrasive article includes a metallic binder material having abrasive particles retained therein, where the abrasive particles have at least one coating disposed thereon. The coating includes a metal, a metal oxide, a metal carbide, a metal nitride, a metalloid, or combinations thereof, and the at least one coating has an average thickness of 0.5 micrometers or greater. The metal bond abrasive article includes a number of layers directly bonded to each other. Metal bond abrasive articles prepared by the method can include abrasive articles having arcuate or tortuous cooling channels, abrasive segments, abrasive wheels, and rotary dental tools. Further, methods are provided, including receiving, by a manufacturing device having one or more processors, a digital object comprising data specifying a metal bond abrasive article; and generating, with the manufacturing device by an additive manufacturing process, the metal bond abrasive article based on the digital object. A system is also provided, including a display that displays a 3D model of a metal bond abrasive article; and one or more processors that, in response to the 3D model selected by a user, cause a 3D printer to create a physical object of the metal bond abrasive article.

A diamond tool comprising a tool shank and a tool head, which is fixed on the tool shank and which is formed by a layer of material interspersed with diamonds at least in sections, the layer of material interspersed with diamonds at least in sections being directly integrally bonded to the tool shank by an electroplating deposition process and the tool head having a recess on the front side, so that in cross-section the tool head has the form of a circular ring in the area of the free end, the tool head forming a hollow milling cutter and a wall forming the hollow milling cutter and having the form of a circular ring consisting only of a nickel-diamond material that is grown by electroplating.

Provided is a formed rotary dresser that has regions in which diamond abrasive grains are scattered and arranged on an outer circumferential surface thereof brought into contact with a grindstone, and slit regions in which the diamond abrasive grains are not arranged on the outer circumferential surface thereof. The plurality of slit regions are provided to be inclined with respect to a rotational axis. A plurality of octahedral diamond abrasive grains are arranged along downstream edges of the slit regions in a rotating direction such that any face of an octahedron is parallel with the outer circumferential surface.

A grinding tool for grinding an engine includes a main body with a central coupling region for connecting to a rotary drive of a grinding machine, the main body having a substantially rotationally symmetrical configuration with respect to an axis of rotation. The grinding tool also includes a grinding layer on the main body that extends over an outer circular ring zone of the main body, at least one feed for a cooling fluid, and a substantially circular cover plate arranged substantially normal to the axis of rotation and forming an axial gap on the main body. The axial gap is in fluid communication with the feed and the grinding layer so that a cooling fluid fed by the feed can be passed via the axial gap to the grinding layer.

A grinding tool for grinding an engine includes a main body with a central coupling region for connecting to a rotary drive of a grinding machine, the main body having a substantially rotationally symmetrical configuration with respect to an axis of rotation. The grinding tool also includes a grinding layer on the main body that extends over an outer circular ring zone of the main body, at least one feed for a cooling fluid, and a substantially circular cover plate arranged substantially normal to the axis of rotation and forming an axial gap on the main body. The axial gap is in fluid communication with the feed and the grinding layer so that a cooling fluid fed by the feed can be passed via the axial gap to the grinding layer.

A grinding tool for grinding an engine includes a main body with a central coupling region for connecting to a rotary drive of a grinding machine, the main body having a substantially rotationally symmetrical configuration with respect to an axis of rotation. The grinding tool also includes a grinding layer on the main body that extends over an outer circular ring zone of the main body, at least one feed for a cooling fluid, and a substantially circular cover plate arranged substantially normal to the axis of rotation and forming an axial gap on the main body. The axial gap is in fluid communication with the feed and the grinding layer so that a cooling fluid fed by the feed can be passed via the axial gap to the grinding layer.

An apparatus for machining an object includes a wheel having a first circular surface, a second circular surface oriented parallel to the first circular surface, a first rim surface extending from the first circular surface at a first edge, and a second rim surface extending from the second circular surface at a second edge and towards the first rim surface. A gradient of the first rim surface has a radial component, and a gradient of the second rim surface has a radial component. The first edge defines a curved surface between the first circular surface and the first rim surface, and the second edge defines a curved surface between the second circular surface and the second rim surface.

An apparatus for machining an object includes a wheel having a first circular surface, a second circular surface oriented parallel to the first circular surface, a first rim surface extending from the first circular surface at a first edge, and a second rim surface extending from the second circular surface at a second edge and towards the first rim surface. A gradient of the first rim surface has a radial component, and a gradient of the second rim surface has a radial component. The first edge defines a curved surface between the first circular surface and the first rim surface, and the second edge defines a curved surface between the second circular surface and the second rim surface.