B24D5/14

Abrasive articles having a plurality of portions and methods for forming same

An abrasive article can include a body including a plurality of portions including a first abrasive portion and a second abrasive portion. The first abrasive portion can include a vitreous bond material and abrasive particles contained within the bond material. The second abrasive particles can include an organic bond material and abrasive particles contained within the bond material. The body can have a burst speed of at least 65 m/s. In an embodiment, the abrasive article can include an interior portion coupled to the first and second abrasive portions. In another embodiment, the interior portion can optionally include abrasive particles or a filler material.

Abrasive articles having a plurality of portions and methods for forming same

An abrasive article can include a body including a plurality of portions including a first abrasive portion and a second abrasive portion. The first abrasive portion can include a vitreous bond material and abrasive particles contained within the bond material. The second abrasive particles can include an organic bond material and abrasive particles contained within the bond material. The body can have a burst speed of at least 65 m/s. In an embodiment, the abrasive article can include an interior portion coupled to the first and second abrasive portions. In another embodiment, the interior portion can optionally include abrasive particles or a filler material.

GRINDING AND/OR CUTTING TOOL AND METHOD FOR GRINDING AND/OR CUTTING
20200269389 · 2020-08-27 ·

A grinding and/or cutting tool which has at least one surface region for a lateral grinding process and a surface region for a circumferential grinding process and/or a cutting process. The surface regions have different removal properties. The material properties of the surface regions differ in that the surface regions have different abrasive materials, grinding particle shapes, particle scattering patterns, particle sizes, degrees of hardness, structures, and/or binders. In one embodiment, the grinding and/or cutting tool has two of the surface regions for a lateral grinding process, and the two surface regions for a lateral grinding process are arranged at a distance from one another. The surface region for a circumferential grinding process or for a cutting process is arranged preferably between the two surface regions for a lateral grinding process.

Sanding element and method for manufacturing a sanding element
20200198095 · 2020-06-25 ·

Disc-shaped sanding element (1) and method for manufacturing this sanding element (1) with a circular circumference with at least two layers (4,5,6) bonded to each other containing abrasive grains (11, 12), wherein these layers (4,5,6) extend at least to the circumference of the sanding element (1) in order to form a sanding edge (8) on this circumference (7), wherein each of these layers (4,5,6) has layer properties including compressibility, abrasive grain density, abrasive grain size and grain material. The layers (4,5,6) contain a three-dimensional thread or fibre structure in which said abrasive grains (11,12) are distributed, wherein adjacent layers (4,5,6) have at least one different layer property.

Manufacturing method of honeycomb structure, and grinding wheel

A manufacturing method of the honeycomb structure uses a grinding wheel having a coarse abrasive grain layer and a pair of fine abrasive grain layers sintered and secured to be formed on both sides of the coarse abrasive grain layer, and has a grinding wheel rotating step of rotating the pair of grinding wheels disposed via a predetermined space in a state where fine abrasive grain layers of the grinding wheels face each other; a conveying step of conveying a honeycomb formed body formed by extrusion and the like; an end face grinding step of grinding end faces of the conveyed honeycomb formed body with the rotating grinding wheels; and a firing step of firing the honeycomb formed body.

Manufacturing method of honeycomb structure, and grinding wheel

A manufacturing method of the honeycomb structure uses a grinding wheel having a coarse abrasive grain layer and a pair of fine abrasive grain layers sintered and secured to be formed on both sides of the coarse abrasive grain layer, and has a grinding wheel rotating step of rotating the pair of grinding wheels disposed via a predetermined space in a state where fine abrasive grain layers of the grinding wheels face each other; a conveying step of conveying a honeycomb formed body formed by extrusion and the like; an end face grinding step of grinding end faces of the conveyed honeycomb formed body with the rotating grinding wheels; and a firing step of firing the honeycomb formed body.

Former rotary dresser and dressing method

Provided is a formed rotary dresser that has regions in which diamond abrasive grains are scattered and arranged on an outer circumferential surface thereof brought into contact with a grindstone, and slit regions in which the diamond abrasive grains are not arranged on the outer circumferential surface thereof. The plurality of slit regions are provided to be inclined with respect to a rotational axis. A plurality of octahedral diamond abrasive grains are arranged along downstream edges of the slit regions in a rotating direction such that any face of an octahedron is parallel with the outer circumferential surface.

Bonded Abrasive Articles Including Oriented Abrasive Particles, and Methods of Making Same

The present disclosure provides bonded abrasive articles including abrasive particles retained in a binder. The abrasive particles are oriented at a predetermined angle greater than 0 degrees and less than 90 degrees with respect to a longitudinal axis of the bonded abrasive article. Fifty percent or more of the abrasive particles are oriented within 15 degrees above or below the angle, as measured using microscopy image analysis under magnification. The present disclosure further provides a method of making a bonded abrasive article, the method comprising sequential steps. The steps include (a) a sub-process comprising sequentially: i) depositing a layer of loose powder particles in a confined region, wherein the loose powder particles comprise matrix particles and abrasive particles; ii) spreading the layer of loose powder particles with a spreading bar or roller to provide a substantially uniform thickness, wherein a gap between the spreading bar or roller and a base plane of the confined region is selected to be shorter than an average length of the abrasive particles; and iii) selectively treating an area of the layer of loose powder particles to bond powder particles together. Step b) includes independently carrying out step a) a number of times to generate a bonded abrasive article preform including the bonded powder particles and remaining loose powder particles. Step c) includes separating remaining loose powder particles from the bonded abrasive article preform. Step d) includes heating the bonded abrasive article preform to provide the bonded abrasive article. Further, methods are provided, including receiving, by a manufacturing device having one or more processors, a digital object comprising data specifying a bonded abrasive article; and generating, with the manufacturing device by an additive manufacturing process, a bonded abrasive article preform based on the digital object. A system is also provided, including a display that displays a 3D model of a bonded abrasive article; and one or more processors that, in response to the 3D model selected by a user, cause a 3D printer to create a physical object of a bonded abrasive article preform.

SYNTHETIC GRINDSTONE, SYNTHETIC GRINDSTONE ASSEMBLY, AND MANUFACTURING METHOD OF SYNTHETIC GRINDSTONE

A synthetic grindstone for performing surface processing, includes: abrasive grains; binder made of a thermosetting resin material and holding the abrasive grains in a dispersed state; and filler including at least one of first filler, second filler, and third filler. The first filler has a larger average particle diameter than the abrasive grains. The second filler has electrical conductivity. The third filler is harder than a workpiece. The filler is disposed in a state of being dispersed in the binder.

ABRASIVE ARTICLES HAVING A PLURALITY OF PORTIONS AND METHODS FOR FORMING SAME

An abrasive article can include a body including a plurality of portions including a first abrasive portion and a second abrasive portion. The first abrasive portion can include a vitreous bond material and abrasive particles contained within the bond material. The second abrasive particles can include an organic bond material and abrasive particles contained within the bond material. The body can have a burst speed of at least 65 m/s. In an embodiment, the abrasive article can include an interior portion coupled to the first and second abrasive portions. In another embodiment, the interior portion can optionally include abrasive particles or a filler material.