Provided are abrasive articles, and related methods, that include a flexible abrasive layer having opposed first and second major surfaces, a foam backing bonded to the second major surface, the foam backing being resiliently compressible, and a plurality of slits disposed on the first major surface and penetrating through the flexible abrasive layer and at least partially through the foam backing. In further disclosed embodiments, the abrasive article includes, a flexible abrasive layer having opposed first and second major surfaces, a structured member extending across the second major surface of the flexible abrasive layer, where the structured member and the flexible abrasive layer have respective three-dimensional patterns of discrete, isolated wells that correspond to each other, and a foam backing extending across a major surface of the structured member opposite the flexible abrasive layer, the foam backing being resiliently compressible.

A structured abrasive article comprises a plurality of shaped abrasive composites disposed on and secured to a major surface of a backing. The shaped abrasive composites comprise magnetizable abrasive particles retained in an organic binder. On a respective basis, each of the magnetizable abrasive particles has a ceramic body with a magnetizable layer disposed on at least a portion thereof. Methods of making and using the structured abrasive articles are also disclosed.

Provided are multilayered abrasive articles that include an abrasive composite having shaped features, a carrier film, and a nonwoven web, where the nonwoven web and the carrier film have respective patterns of discrete, three-dimensional protrusions that are aligned with each other. A compressible foam backing extending across a major surface of the nonwoven web opposite the carrier film. Further provided are multilayered abrasive articles that include an abrasive composite, a carrier film, and a non-woven web. The nonwoven web and the carrier film have respective patterns of discrete, three-dimensional protrusions that are aligned with each other and the shaped features and the three-dimensional protrusions of the nonwoven web have an average diameter:average diameter ratio ranging from 1:50 to 1:5.

Various embodiments disclosed relate to an abrasive article and method of forming abrasive articles using backfill to secure orientation of shaped abrasive particles. An example method includes aligning a plurality of shaped abrasive particles into a pattern, and transferring the pattern to a backing substrate containing a layer of adhesive. Prior to curing the adhesive, a plurality of backfill particles are transferred to the backing substrate, where at least some of the plurality of backfill particles are disposed between the plurality of shaped abrasive particles.

A coated abrasive article having a plurality of formed ceramic abrasive particles each having a surface feature. The plurality of formed ceramic abrasive particles attached to a flexible backing by a make coat comprising a resinous adhesive forming an abrasive layer. The surface feature having a specified z-direction rotational orientation, and the specified z-direction rotational orientation occurs more frequently in the abrasive layer than would occur by a random z-direction rotational orientation of the surface feature.

A polishing article manufacturing system includes a feed section and a take-up section, the take-up section comprising a supply roll having a polishing article disposed thereon for a chemical mechanical polishing process, a print section comprising a plurality of printheads disposed between the feed section and the take-up section, and a curing section disposed between the feed section and the take-up section, the curing section comprising one or both of a thermal curing device and an electromagnetic curing device.

An abrasive article including a body including abrasive particles contained within a bond material, a first major surface, a second major surface, and a side surface extending between the first major surface and second major surface, and a coating overlying at least a portion of one of the first major surface or the second major surface. In an embodiment, the coating comprises at least one element selected from the group of chromium, nickel, carbon, nitrogen, tungsten, sulfur, molybdenum, iron, zinc, silicon, titanium, aluminum, zirconium, magnesium, zinc, boron, cobalt, calcium, or any combination thereof. In another embodiment, the coating comprises a cermet, a ceramic, or a combination thereof.

The method generally involves the steps of filling the cavities in a production tool each with an individual abrasive particle. Aligning a filled production tool and a resin coated backing for transfer of the abrasive particles to the resin coated backing. Transferring the abrasive particles from the cavities onto the resin coated backing and removing the production tool from the aligned position with the resin coated backing. Thereafter the resin layer is cured, a size coat is applied and cured and the coated abrasive article is converted to sheet, disk, or belt form by suitable converting equipment.

The invention is directed to a multi-layer polishing pad for chemical-mechanical polishing comprising a top layer, a middle layer and a bottom layer, wherein the top layer and bottom layer are joined together by the middle layer, and without the use of an adhesive. The invention is also directed to a multi-layer polishing pad comprising an optically transmissive region, wherein the layers of the multi-layer polishing pad are joined together without the use of an adhesive.

Provided is an abrasive film not likely to cause an end face defect of an optical fiber connector due to variation in load conditions during polishing, while providing a great grinding force. The abrasive film comprises a substrate film and an abrasive layer overlaid thereon, the abrasive layer comprising abrasive particles and a binder therefor and a wear quantity of the abrasive layer being from 10 mg to 25 mg. A content of the abrasive particles in the abrasive layer is preferably no less than 85% by mass. The abrasive particles preferably comprise first abrasive particles (primary particle diameter: of no less than 10 nm and less than 50 nm), and second abrasive particles (primary particle diameter: no less than 50 nm and less than 250 nm). An average thickness of the abrasive layer is preferably from 4 μm to 15 μm. The abrasive particles are preferably silica particles.