In an embodiment, a polycrystalline diamond table includes a plurality of bonded diamond grains and a plurality of interstitial regions defined by the plurality of bonded diamond grains. The polycrystalline diamond table may be at least partially leached such that at least a portion of at least one interstitial constituent has been removed from at least a portion of the plurality of interstitial regions by exposure to a leaching agent. The leaching agent may include a mixture having a ratio of weight % hydrofluoric acid to weight % nitric acid of about 1.0 to about 2.4, and water in a concentration of about 50 weight % to about 85 weight %. Various other materials, articles, and methods are also disclosed.

An abrasive article can include an abrasive component including a body. The body can include a bond matrix and abrasive particles contained in the bond matrix. In an embodiment, the body can include an interconnected phase extending through at least a portion of the bond matrix. The body can include a discontinuous phase including a plurality of discrete members. At least one of the discrete member can include a macroscopic pore. In another embodiment, the body can include a porosity of at least 15 vol % for a total volume of the body.

An abrasive article can include an abrasive component including a body. The body can include a bond matrix and abrasive particles contained in the bond matrix. In an embodiment, the body can include an interconnected phase extending through at least a portion of the bond matrix. The body can include a discontinuous phase including a plurality of discrete members. At least one of the discrete member can include a macroscopic pore. In another embodiment, the body can include a porosity of at least 15 vol % for a total volume of the body.

A compoundless buff and method of making a compoundless buff using a coating solution formulated with abrasive particles dispersed or suspended using a surfactant or suspension agent and which also contains a self-crosslinking acrylic binder emulsion that binds abrasive particles to nonwoven cloth of a buffing article when the coating solution is applied thereto forming a relatively hard abrasive-containing coating that enables the buffing article to abrasively treat a surface without having to separately apply any buffing or polishing compound. A preferred coating solution formulation further contains a lubricant emulsion that produces a lubricant and abrasive-containing coating of the buff having lubricant interspersed with binder and abrasive particles thereby reducing friction during buffing or polishing. A preferred coating solution also contains at least one surfactant to disperse the abrasive, suspension agent to keep the abrasive suspended, and buffering agent to keep the pH of the solution so it remains flowable.

Metal bond abrasive articles and methods of making metal bond abrasive articles via a focused beam are disclosed. In an aspect, a metal bond abrasive article includes a metallic binder material having abrasive particles retained therein, where the abrasive particles have at least one coating disposed thereon. The coating includes a metal, a metal oxide, a metal carbide, a metal nitride, a metalloid, or combinations thereof, and the at least one coating has an average thickness of 0.5 micrometers or greater. The metal bond abrasive article includes a number of layers directly bonded to each other. Metal bond abrasive articles prepared by the method can include abrasive articles having arcuate or tortuous cooling channels, abrasive segments, abrasive wheels, and rotary dental tools. Further, methods are provided, including receiving, by a manufacturing device having one or more processors, a digital object comprising data specifying a metal bond abrasive article; and generating, with the manufacturing device by an additive manufacturing process, the metal bond abrasive article based on the digital object. A system is also provided, including a display that displays a 3D model of a metal bond abrasive article; and one or more processors that, in response to the 3D model selected by a user, cause a 3D printer to create a physical object of the metal bond abrasive article.

Object: To provide a grinding wheel and a method of manufacturing a grinding wheel having added value while providing a suppressed manufacturing cost. Solution Means: The grinding wheel is a grinding wheel including an abrasive portion including nonwoven fabric, wherein the abrasive portion includes an outer peripheral portion formed with the nonwoven fabric including abrasive grains on an outer peripheral side, and an inner peripheral portion formed with the nonwoven fabric not including the abrasive grains, and a ratio of a thickness in a radial direction of the outer peripheral portion to a thickness in a radial direction of the abrasive portion is from 3% to 60%.

The present disclosure relates to abrasive buffing articles (“abrasive buffs”) and methods of making the same. The abrasive buffs include a substrate, such as a fabric, that has been impregnated with an abrasive polymeric composition that includes abrasive particles, such as primary abrasive particles and/or abrasive aggregates, such as spray dried abrasive aggregates. The abrasive buffs are flexible and capable of conforming to and effectively abrading, polishing, and buffing workpieces possessing a complex geometry.

Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) and methods of fabricating polycrystalline diamond tables and PDCs in a manner that facilitates removal of metal-solvent catalyst used in the manufacture of polycrystalline diamond tables of such PDCs.

Abrasive articles comprising at least one layer of fibrous nonwoven fabric, woven fabrics and combinations thereof are disclosed. The fabrics or combinations of fabrics may have a hardened adherent coating. The adherent coating may comprise a first coating and a second coating. The second coating may be formed on top of the first coating. The first coating may comprise a crosslinked binder and the second coating may comprise an abrasive particle and a lubricant.

In an embodiment, a polycrystalline diamond table includes a plurality of bonded diamond grains and a plurality of interstitial regions defined by the plurality of bonded diamond grains. The polycrystalline diamond table may be at least partially leached such that at least a portion of at least one interstitial constituent has been removed from at least a portion of the plurality of interstitial regions by exposure to a leaching agent. The leaching agent may include a mixture having a ratio of weight % hydrofluoric acid to weight % nitric acid of about 1.0 to about 2.4, and water in a concentration of about 50 weight % to about 85 weight %. Various other materials, articles, and methods are also disclosed.