The present disclosure provides embodiments of a lapper assembly for use to overlap successive sheets of wood veneer or other materials along a conveyor. The lapper assembly may include a stop member configured to be rotatably mounted to a roller such that the stop member is pivotable around the rotational axis of the roller independently of the rotational angle of the roller. The lapper assembly may further include a lever arm coupled to one end of the stop member. An actuator may be pivotably coupled to the lever arm and the conveyor frame, and operated to pivot the stop member between a workpiece engaging position, in which the stop member extends into the path of workpiece flow, and a workpiece disengaging position below the path. Optionally, the lapper assembly roller and other rollers upstream/downstream may be operatively connected to a drive. Corresponding systems and methods are also disclosed herein.

A method for manufacturing a three-dimensionally deformed plate made of a wood fiber material comprises providing a prefabricated, flat wood fiber material plate as the original plate, preheating the original plate in sections, wetting the preheated section of the original plate with an atomized liquid mixture of water and a separating agent, introducing a section of the original plate that is preheated and wetted with a liquid mixture of water and a separating agent between two rollers of a molding station, wherein the rollers respectively provide a corrugated profile in the peripheral direction of the external surface, such that the original plate is being deformed in sections into a plate with a wave shape, wherein rollers are being used, the respective profiling of which has half-waves which follow one another in the peripheral direction and which at least partially have a different extension in the peripheral direction.

A method to produce a veneered panel, including providing a core, providing a first wood veneer layer, providing a second wood veneer layer having at least one open structure, arranging the first wood veneer layer on a first surface of the core with a first binder layer, arranging the second wood veneer layer on the first wood veneer layer with a second binder layer including a second binder, pressing the core, the first wood veneer layer and the second wood veneer layer together to form a veneered panel, wherein, during pressing, the first wood veneer layer is pressed into said at least one open structure of the second wood veneer layer, and after pressing, the first wood veneer layer at least partly fills said at least one open structure of the second wood veneer layer. Also, a veneered panel.

A system for manufacturing a three-dimensionally deformed plate made of a wood fiber material comprises a preheating station, a wetting device, and a molding station including two rollers spaced apart for receipt of a preheated and wetted flat wood fiber material plate therebetween. The rollers respectively include an external surface including a wave-shaped profiling in the peripheral direction, wherein the respective profiling has half-waves which follow one another in the peripheral direction, and which have a different extension in the peripheral direction

A structure can be formed by wrapping one or more densified, lignin-compromised wood veneers wrapped around a central axis. The wrapped wood veneers can form a circumferentially-extending wood wall. A glue can be provided on one or more surface portions of each wood veneer. The wood veneers can be lignin-compromised by in situ lignin modification, partial delignification, or full delignification. The circumferentially-extending wood wall can form a hollow member, for example, a tube, pipe, cup, tank, or bottle. Alternatively, the circumferentially-extending wood wall can surround a central member, for example, to form a rod, bat, club, or dowel.

A coated panel has at least a substrate and a top layer applied thereto, The top layer includes at least a decor layer and a translucent or transparent wear layer. The above-mentioned wear layer has a thermally cured acrylate resin or a thermally cured unsaturated polyester resin. Thermal curing partially or completely cures the resin. The acrylate resin or unsaturated polyester resin is at least partially cured by a thermally initiated radical crosslinking reaction. A method for the production of such coated panels, in particular floor panels, is provided according the aforementioned coated panel.

A coated panel has at least a substrate and a top layer applied thereto, The top layer includes at least a decor layer and a translucent or transparent wear layer. The above-mentioned wear layer has a thermally cured acrylate resin or a thermally cured unsaturated polyester resin. Thermal curing partially or completely cures the resin. The acrylate resin or unsaturated polyester resin is at least partially cured by a thermally initiated radical crosslinking reaction. A method for the production of such coated panels, in particular floor panels, is provided according the aforementioned coated panel.

A coated panel has at least a substrate and a top layer applied thereto, The top layer includes at least a decor layer and a translucent or transparent wear layer. The above-mentioned wear layer has a thermally cured acrylate resin or a thermally cured unsaturated polyester resin. Thermal curing partially or completely cures the resin. The acrylate resin or unsaturated polyester resin is at least partially cured by a thermally initiated radical crosslinking reaction. A method for the production of such coated panels, in particular floor panels, is provided according the aforementioned coated panel.

A coated panel has at least a substrate and a top layer applied thereto, The top layer includes at least a decor layer and a translucent or transparent wear layer. The above-mentioned wear layer has a thermally cured acrylate resin or a thermally cured unsaturated polyester resin. Thermal curing partially or completely cures the resin. The acrylate resin or unsaturated polyester resin is at least partially cured by a thermally initiated radical crosslinking reaction. A method for the production of such coated panels, in particular floor panels, is provided according the aforementioned coated panel.

A coated panel has at least a substrate and a top layer applied thereto, The top layer includes at least a decor layer and a translucent or transparent wear layer. The above-mentioned wear layer has a thermally cured acrylate resin or a thermally cured unsaturated polyester resin. Thermal curing partially or completely cures the resin. The acrylate resin or unsaturated polyester resin is at least partially cured by a thermally initiated radical crosslinking reaction. A method for the production of such coated panels, in particular floor panels, is provided according the aforementioned coated panel.