B27K3/16

Enhanced performance of wood and engineered wood products using combined durability and flame retardancy

A treatment process and wood products thereof including a product formulation of a single phase solution combining a wood preservative (durable component) with a Flame Retardant component (FR) to produce a durable Flame Retardant (dFR) treated wood product. The durable component comprises a range of copper based and non-copper based wood preservatives, while the FR component comprises alkali metal silicates and alkali metal aluminate compounds. The dFR working solution undergoes chemical impregnation (treatment) followed by a heat (fixation) process step that locks the chemical into the wood making it non-leachable. The dFR treated wood products are tested for their enhanced fire performance properties. When heated, wood undergoes thermal degradation and combustion producing gases, vapors, tars and chars. Using a cone calorimeter burn test method, dFR treated wood products show a significant reduction in heat release rate, mass loss rate and smoke generated values compared to untreated radiate pine.

MODIFIED WOOD AND TRANSPARENT WOOD COMPOSITES, AND SYSTEMS AND METHODS FOR FORMING AND USE THEREOF
20230256645 · 2023-08-17 ·

In some embodiments, a material comprises a contiguous block of chemically-modified wood infiltrated with an index-matching polymer. The contiguous block has a first section that is substantially transparent to light and a second section that is translucent or opaque. The first section can have a lower lignin content than the second section. Alternatively, the first section can have a chromophore state altered from that of the wood in its natural state, and the lignin in the second section can retain a chromophore state of the wood in its natural state. In some embodiments, a material comprises a section of wood chemically-modified such that chromophores of lignin within the wood in its natural state are altered or removed, and the section retains at least 70% of the lignin of the wood in its natural state. Methods for forming such materials are also disclosed.

MODIFIED WOOD AND TRANSPARENT WOOD COMPOSITES, AND SYSTEMS AND METHODS FOR FORMING AND USE THEREOF
20230256645 · 2023-08-17 ·

In some embodiments, a material comprises a contiguous block of chemically-modified wood infiltrated with an index-matching polymer. The contiguous block has a first section that is substantially transparent to light and a second section that is translucent or opaque. The first section can have a lower lignin content than the second section. Alternatively, the first section can have a chromophore state altered from that of the wood in its natural state, and the lignin in the second section can retain a chromophore state of the wood in its natural state. In some embodiments, a material comprises a section of wood chemically-modified such that chromophores of lignin within the wood in its natural state are altered or removed, and the section retains at least 70% of the lignin of the wood in its natural state. Methods for forming such materials are also disclosed.

ARRANGEMENT FOR FEEDING WOOD PARTICLES INTO IMPREGNATING
20220134595 · 2022-05-05 ·

An arrangement for feeding wood particles into an impregnating stage of a wood treatment process comprises a feed silo (301, 701), at least one impregnating vessel (305, 601, 602, 603, 703) for receiving wood particles into said impregnating stage, and two or more conveyors (302, 303, 304, 501, 502, 503, 702) between said feed silo (301, 701) and said at least one impregnating vessel (305, 601, 602, 603, 703), for transferring wood particles from said feed silo (301, 701) to said at least one impregnating vessel (305, 601, 602, 603, 703). Each of said conveyors (302, 303, 304, 501, 502, 503, 702) is a compressing conveyor for applying pressure to the wood particles on their way through the respective conveyor.

MODIFIED WOOD, MODIFICATION SOLUTION, METHOD OF MODIFICATION AND USE THEREOF
20230250340 · 2023-08-10 ·

Disclosed is a modification solution comprising -furfuryl alcohol; -a diluent; -a fire retardant, and -optionally a stabiliser, wherein the fire retardant comprises: -one or more nitrogen resins; and -phosphoric acid; a method of preparation thereof and wood modified therewith to achieve improve fire retardant and decay properties.

BONDING WOOD OR OTHER PLANT PRODUCTS USING ULTRASOUND ENERGY
20230241801 · 2023-08-03 ·

A filler material is applied to a plurality of wood elements. The plurality of wood elements is bonded into a composite wood product, where the bonding includes delivering ultrasound energy to the plurality of wood elements. The ultrasound energy has a frequency within a frequency range of 10 kHz-20 MHz.

FIRE-RESISTANT BAMBOO STRUCTURAL BUILDING MATERIAL
20210355673 · 2021-11-18 ·

Bamboo lumber products and fabrication techniques thereof are provided. Thick-wall bamboo culm is cut into multiple slats, each made up of a solid portion of culm. The slats are laminated, joined, or otherwise combined to form solid panels, boards, or other lumber products. The use of thick-walled bamboo and associated processes as disclosed allows for lumber products that have a lower glue-to-bamboo ratio and therefore provide superior characteristics compared to conventional techniques and products.

FIRE-RESISTANT BAMBOO STRUCTURAL BUILDING MATERIAL
20210355673 · 2021-11-18 ·

Bamboo lumber products and fabrication techniques thereof are provided. Thick-wall bamboo culm is cut into multiple slats, each made up of a solid portion of culm. The slats are laminated, joined, or otherwise combined to form solid panels, boards, or other lumber products. The use of thick-walled bamboo and associated processes as disclosed allows for lumber products that have a lower glue-to-bamboo ratio and therefore provide superior characteristics compared to conventional techniques and products.

Method of treating wood materials
20210339424 · 2021-11-04 ·

Method of treating wood products to improve fire resistance thereof. The method comprises treating wet wood objects with compositions comprising an aqueous solution of bisphosphonate selected from 1-hydroxyethane 1,1-diphosphonic acid, an alkanol amine, and optionally an alkaline agent, the composition having a pH in the range of 4.0 to 7.0 to impregnate the object with the compositions, and subjecting the object so obtained to drying to achieve aspiration of the pits of the wood object. The method can be used for protecting wood not only against fire but also against mould, rot, blue stain, insect such as termite attacks on wood, dimensional changes, or a combination thereof due to environmental influence.

SELECTIVELY DEPOLYMERIZING CELLULOSIC MATERIALS FOR USE AS THERMAL AND ACOUSTIC INSULATORS
20230332352 · 2023-10-19 ·

The present invention relates to the creation of thermally insulating materials derived from cellulosic materials by selectively depolymerizing the materials anatomy. Cellulosic materials may be comprised of three main biopolymers: lignin, hemicellulose, and cellulose. The present invention relates to the chemical and physical removal of lignin and hemicellulose, while leaving the cellulose unaltered to induce increased porosity within the material and the material’s macrostructure matrix for use as thermal and acoustic insulation. The increased porosity will be due to the creation of closed cell voids within the cellulosic matrix. These voids will increase the thermal and acoustic insulating performance of the cellulosic materials. The selective removal of secondary biopolymers from cellulosic materials allow for isolation of other value added products that can be regenerated through fewer reactions/steps. This is a novel advantage over other similar processes that dissolve cellulose completely, making it harder to extract and isolate secondary off-stream products.