An additive formulation for lignocellulosic composites comprising a) a first aqueous emulsion comprising i) a component selected from the group consisting of petroleum wax, a triglyceride, and combinations thereof; and ii) a first anionic emulsifier; and b) a second aqueous emulsion comprising: i) a reaction product of I) a derivative of a polyol selected from the group consisting of saccharides, sugar alcohols, sugar acids, gluconic acids, and gluconic acid lactones; and II) a polyisocyanate; and ii) an emulsifier selected from the group consisting of a second anionic emulsifier, a non-ionic emulsifier, and mixtures thereof, is disclosed.

The present invention is directed to a method for manufacturing a drylaid mat suitable for thermoforming. The present invention is directed to a dry forming process, wherein cellulosic or lignocellulosic fibers have been impregnated, but not cross linked, with a cross linking agent prior to forming in a dry forming method. The invention is also directed to dry-laid mats manufactured according to the method as well as to thermoformed products manufactured from such dry-laid mats.

A method of treating wood includes subjecting the wood to a vacuum environment, and thereafter contacting the wood under positive pressure with an aldehyde and an isocyanate, both the aldehyde and the isocyanate being in liquid form.

Methods of making, and the resultant monolithic drum shell for a musical instrument, that include selecting one or more desired wood fibers, providing a resinous binder solution, and immersing the wood fibers within the resinous binder solution for a duration that saturates and covers the wood fibers with the resinous binder solution to form a drum shell liquid composition. The drum shell liquid composition is deposited into a mold, and then cured to form a monolithic composite drum shell. The monolithic composite drum shell is removed from the mold to provide a ready-to-use drum shell for assembling into a musical instrument.

A two-part flame-retardant, a flame-retardant oriented strand (OSB) and method for forming a flame-retardant OSB is provided. The two-part flame-retardant composition includes an aqueous solution containing a water-soluble flame-retardant and a flame-retardant powder that is incorporated into an oriented strand board without substantially affecting the mechanical properties of the oriented strand board. The method includes applying the aqueous solution containing a water-soluble flame-retardant to an oriented strand board furnish and applying a flame-retardant powder to the wetted furnish, without requiring an additional drying step.

The present application relates to the field of black coloring of materials made from wood, such as reconstituted wood panels or paper/cardboard. The black coloring composition for wood-based materials includes a black pigment, a reactive type black dye and water. It is also possible to prepare a dry extract for some special applications.

Fire impregnation substance is produced by polymerization of non-toxic components in such a way that pentaerythritol (5% to 90% of the mass) and ammonium polyphosphate (5% to 90% of the mass) are added to the water (30% to 96% of the mass) with temperature from 5 C. to 98 C. and the solution is mixed until it is pure. The mutual ratio of the components of pentaerythritol and ammonium polyphosphate can range from 1:18 to 18:1 During the production of the cellulose product or fibrous wood products such as chipboards or particle boards the wood chips or sawmill shavings are dipped in the impregnation substance before connecting and pressing, or the impregnation substance is added to adhesive or binder, respectively, which coats the chips or shavings before pressing into desired product. The cores of microintumescence inside the material, mainly on surfaces of the original chips, shavings or fibers subsequently produce gradually activate layers preventing the permeation of the fire's effects.

A flexible structure is formed by subjecting cellulose-based natural wood material to a chemical treatment that partially removes hemicellulose and lignin therefrom. The treated wood has a unique 3-D porous structure with numerous channels, excellent biodegradability and biocompatibility, and improved flexibility as compared to the natural wood. By further modifying the treated wood, the structure can be adapted to particular applications. For example, nanoparticles, nanowires, carbon nanotubes, or any other coating or material can be added to the treated wood to form a hybrid structure. In some embodiments, open lumina with-in the structure can be at least partially filled with a non-wood substance, such as a flexible polymer, or with entangled cellulose nanofibers. The unique architecture and superior properties of the flexible wood allow for its use in various applications, such as, but not limited to, structural materials, solar thermal devices, flexible electronics, tissue engineering, thermal management, and energy storage.

Methods of making, and the resultant monolithic drum shell for a musical instrument, that include selecting one or more desired wood fibers, providing a resinous binder solution, and immersing the wood fibers within the resinous binder solution for a duration that saturates and covers the wood fibers with the resinous binder solution to form a drum shell liquid composition. The drum shell liquid composition is deposited into a mold, and then cured to form a monolithic composite drum shell. The monolithic composite drum shell is removed from the mold to provide a ready-to-use drum shell for assembling into a musical instrument.

The present invention relates to the creation of thermally insulating materials derived from cellulosic materials by selectively depolymerizing the materials anatomy. Cellulosic materials may be comprised of three main biopolymers: lignin, hemicellulose, and cellulose. The present invention relates to the chemical and physical removal of lignin and hemicellulose, while leaving the cellulose unaltered to induce increased porosity within the material and the material's macrostructure matrix for use as thermal and acoustic insulation. The increased porosity will be due to the creation of closed cell voids within the cellulosic matrix. These voids will increase the thermal and acoustic insulating performance of the cellulosic materials. The selective removal of secondary biopolymers from cellulosic materials allow for isolation of other value added products that can be regenerated through fewer reactions/steps. This is a novel advantage over other similar processes that dissolve cellulose completely, making it harder to extract and isolate secondary off-stream products.