The present invention relates to a multi-layer wood composite block, a multi-layer wood veneer and methods for producing the same. Furthermore, the invention relates to the use of the multi-layer wood veneer as a decorative and/or trim element, in particular in a vehicle interior, and articles comprising the multi-layer wood veneer.

The invention relates to a method for production of wood material articles with low emissions of chemical compounds. The applied wood is treated with bisulfite before bonding. On using formaldehyde resins in the bonding agent, wood material articles can be produced with the inventive method with extremely low formaldehyde emissions and very bright colours.

The present invention relates to a method for producing wood materials from lignocellulose-containing crushed products, in particular for producing wooden insulating panels or OSB boards, wherein in order to decrease or reduce the emission of volatile organic compounds (VOC) and, if relevant, very volatile organic compounds (VVOC), including terpenes, acids and aldehydes, said wood materials are treated with a combination of additives during production. According to the invention, the treatment is carried out with a first component made of porous carbon and a second component, a hydrogen sulphite salt. The invention further relates to wood materials that can be obtained using the method according to the invention, having reduced emissions of VOCs, including terpenes, acids and aldehydes. Finally the present invention relates to the use of a combination of additives, formed by a first component with a porous carbon and a second component made of hydrogen sulphide salt, for decreasing or reducing the emission of VOCs from wood materials during or after production thereof from lignocellulose-containing crushed products.

A method for producing thermosetting phenolic resins includes the step of reacting a polycondensable phenolic compound with 5-hydroxymethylfurfural (HMF) under conditions leading to the formation of polycondensation products. The HMF includes at least one HMF oligomer, and the reaction step is carried out at pH values greater than 7 for more than 60 minutes. Further, thermosetting phenolic resins may be used for producing a wood composite material.

The application describes a method of scavenging formaldehyde from a wooden composite comprising urea-formaldehyde or melamine urea-formaldehyde by providing a combination of formaldehyde scavengers in the face and core layers of the composite and further describes the composite produced with these scavengers.

An adhesive composition is disclosed, and includes an aldehyde-based resin selected from the group consisting of urea-formaldehyde resins, melamine-formaldehyde resins, melamine-urea-formaldehyde resins, phenol-containing resins, and mixtures, combinations, and sub-combinations thereof, and a formaldehyde scavenger selected from the group consisting of chitosan, nano-chitosan, functionalized chitosan, and mixtures, combinations, and sub-combinations thereof.

The present invention relates to a process for the manufacture of a lignocellulosic fibre-based composite material comprising the steps of: providing a lignocellulosic material and providing formulated plant seed pellets (S11), the formulated plant seed pellets comprising a plant seed material and at least one additive; defibrating the lignocellulosic material and defibrating the formulated plant seed pellets, and obtaining a fibrous mix (S1) comprising the defibrated lignocellulosic material and the defibrated formulated plant seed pellets; blending the fibrous mix with a resin (S2) to form a composite mixture; and curing (S3) the composite mixture, thereby forming the lignocellulosic fibre-based composite material.
A preferred application of this process is the manufacture of fibreboards, such as MDF.

A process for production of wood-base materials from lignocellulosic comminution product is disclosed. The wood-base materials are treated with at least one additive in the course of their production to reduce or diminish the emission of volatile organic compounds (VOCs) and, optionally, very volatile organic compounds (VVOCs), in particular terpenes and acids. The treatment is effected with one additive, being a porous carbon, like activated carbon. In another aspect, the present application is directed to the use of porous carbon, in particular, activated carbon, to reduce or diminish the emission of VOC, and optionally, VVOC, to reduce or diminish the emission of terpene and acids and aldehydes. Also, wood-base materials which are obtainable with the process or wood-based materials produced by using the additives mentioned above and which have reduced emission of VOCs, in particular terpenes and acids but also aldehydes are disclosed.

In one embodiment, a method for making a high density structural composite includes depositing a plurality of fibrous materials on or adjacent a first plate or surface. A polymer liquid is deposited onto the plurality of fibrous materials to form a composite mixture. A first cyclic pressure is applied onto the composite mixture to compress the composite mixture. In some embodiments, the cyclic pressure may then be reduced to a valley pressure to complete a pressurization cycle. In some instances, the valley pressure may be below atmospheric pressure to induce trapped air and volatile gases to escape from the composite mixture before curing. The pressurization cycle may be repeated. A second pressure, which may be a constant pressure in some embodiments, may be applied to the composite mixture using, in some embodiments, a second plate until the polymer liquid has at least partially cured or partially solidified.

In some examples, one or more metal-containing catalysts and one or more waxes can be mixed or otherwise combined to produce an encapsulated catalyst composition. The wax can be at least partially coated on the metal-containing catalyst. A mixture of water and the wax can be agitated or otherwise mixed, and the metal-containing catalyst can be added to or otherwise combined with the water and wax mixture to produce a wax emulsified catalyst. A plurality of lignocellulose substrates, one or more oxidants, and the encapsulated catalyst composition can be mixed or otherwise combined to produce a lignocellulose binder mixture. The lignocellulose binder mixture can be heated to produce a composite product.