The application describes a method of scavenging formaldehyde from a wooden composite comprising urea-formaldehyde or melamine urea-formaldehyde by providing a combination of formaldehyde scavengers in the face and core layers of the composite and further describes the composite produced with these scavengers.

The application describes a method of scavenging formaldehyde from a wooden composite comprising urea-formaldehyde or melamine urea-formaldehyde by providing a combination of formaldehyde scavengers in the face and core layers of the composite and further describes the composite produced with these scavengers.

The invention relates to a process for forming a wood-base product comprising the steps of a) providing particles of wood, b) resinating the particles of wood with a binder, c) compressing the resinated particles of wood to form a wood-base product, wherein before, during or after step b) the particles of wood and/or the binder are brought into contact with a broken dispersion. The invention also relates to the use of a polyfunctional compound as demulsifier for breaking a wax-containing dispersion containing an aqueous phase as continuous phase, a disperse phase containing wax and at least one emulsifier. The invention further relates to a broken dispersion for hydrophobicizing lignocellulose-containing material, wherein the broken dispersion is obtainable by mixing at least mixed a wax-containing dispersion A) containing the following components: i) at least one aqueous phase as continuous phase, ii) at least one disperse phase containing wax, and iii) at least one emulsifier, with a demulsifier B) having at least one functional group. The invention additionally relates to a two-component system (kit-of-parts) containing at least two components A and B: a wax-containing dispersion A) containing at least one aqueous phase as continuous phase, at least one disperse phase containing wax, and at least one emulsifier, and a demulsifier B) having at least one functional group for breaking the wax-containing dispersion.

A binder has at least one isocyanate and at least one biopolymer mixed with water. The biopolymer may be a biopolymer nanoparticle or cooked and chemically modified starch. Optionally, the binder may also include urea. The biopolymer and water are mixed, and the isocyanate is added to the mixture. The binder may have a viscosity that is suitable for being sprayed on a substrate to make a composite material, for example a viscosity of 700 cP or less or 500 cP or less at 40° C. The substrate may be wood, another lignocellulosic material, or synthetic or natural fibers. In particular examples, the binder is used to make no added formaldehyde wood composites including particle board and fiberboard. Alternatively, the binder may have a higher viscosity and be used to make plywood.

A binder has at least one isocyanate and at least one biopolymer mixed with water. The biopolymer may be a biopolymer nanoparticle or cooked and chemically modified starch. Optionally, the binder may also include urea. The biopolymer and water are mixed, and the isocyanate is added to the mixture. The binder may have a viscosity that is suitable for being sprayed on a substrate to make a composite material, for example a viscosity of 700 cP or less or 500 cP or less at 40° C. The substrate may be wood, another lignocellulosic material, or synthetic or natural fibers. In particular examples, the binder is used to make no added formaldehyde wood composites including particle board and fiberboard. Alternatively, the binder may have a higher viscosity and be used to make plywood.

The present invention relates to a process for lignin dissolution in which partial methylolation of lignin is carried out during the step of preparing a solution of lignin in an aqueous medium comprising alkali. The lignin prepared according to the process of the present invention can be used to manufacture lignin-based phenolic resins, which are particularly useful in the manufacture of laminates.

The invention relates to a method and devices for producing products (65) by using cellulose-containing particles, with which the following steps are carried out: a) irradiating the particles with electrons in the energy range >1 MeV: b) mixing the irradiated particles with electron-beam-reactive powder of a synthetic polymer, in particular a thermoplastic, having powder particle sizes <2000 micrometres and/or with a liquid electron-beam-reactive synthetic or bio-based polymer; c) forming the mixture created in a way corresponding to the form of the product to be produced, in particular forming it into a nonwoven (56): d) heating the formed mixture to 100-180° C.; e) pressing the formed mixture without heating; and f) irradiating the pressed mixture with electrons in the energy range of 1 MeV to 10 Me V and also with appropriately chosen dosages and dosing rates.

The invention relates to a method and devices for producing products (65) by using cellulose-containing particles, with which the following steps are carried out: a) irradiating the particles with electrons in the energy range >1 MeV: b) mixing the irradiated particles with electron-beam-reactive powder of a synthetic polymer, in particular a thermoplastic, having powder particle sizes <2000 micrometres and/or with a liquid electron-beam-reactive synthetic or bio-based polymer; c) forming the mixture created in a way corresponding to the form of the product to be produced, in particular forming it into a nonwoven (56): d) heating the formed mixture to 100-180° C.; e) pressing the formed mixture without heating; and f) irradiating the pressed mixture with electrons in the energy range of 1 MeV to 10 Me V and also with appropriately chosen dosages and dosing rates.

A web structural body includes cellulose fibers and a binding material binding the cellulose fibers, and in the web structural body described above, a molten rate of the binding material at a surface of the web structural body is higher than a molten rate of the binding material at a center in a thickness direction of the web structural body.

A method for producing a board according to the present invention includes the steps of: (A) dispersing a polycarboxylic acid, a saccharide, and ammonium sulfate in a collection of small wood pieces; and (B) subjecting the collection of small wood pieces containing the dispersed polycarboxylic acid, saccharide, and ammonium sulfate to hot press molding to form a board comprising the small wood pieces bonded together.