In a defibrating apparatus, when a region, of a discharge path, including a discharge unit is a downstream discharge path, a region, of the discharge path, other than the downstream discharge path is an upstream discharge path, a region, of a screen, constituting the downstream discharge path is a downstream discharge screen, a region, of the screen, constituting the upstream discharge path is an upstream discharge screen, and a through-hole that causes a defibrating chamber to be in communication with the discharge path is a communication hole, the communication hole is provided on the screen such that the air is less likely to pass through the downstream screen than the upstream screen.

The current invention concerns a method for producing an aqueous dispersion suitable for being used as a flame retardant additive to wood composite panels. At least one pH-regulator, at least one inorganic thickener, and optionally at least one smoke suppressing agent is added to a premix while maintaining the actuation of wet-milling systems until the dispersion is obtained.

The present disclosure provides an engineered wood precursor mixture. The mixture includes a wood substrate(s) and a binder reaction mixture present in a range of from 3 to 25 parts per one hundred (100) parts of the dry weight of the wood substrate. The binder composition includes an aqueous portion. The aqueous portion includes a carbohydrate-containing component, including glucose, fructose, sucrose, or mixture thereof, in a range of from 2 wt % to 85 wt % based on a dry weight of the binder reaction mixture. The aqueous portion further includes 1 wt % to 33 wt % of a base based on a dry weight of the binder reaction mixture, wherein a pH of the aqueous portion is greater than 10. The binder composition further includes a partially non-dissolved polypeptide-containing component, in a range of from 20 wt % to 85 wt % based on the dry weight of the binder reaction mixture.

A method to manufacture, on one or more production or manufacturing lines, an integrated roofing product, such as a roofing panel or roofing plank. A blank panel of engineered wood is cut or sawn into a plurality of raw planks or raw panels, each with an outer face, an inner face, a top edge, and a bottom edge. Each raw plank or panel is then processed by cutting or routing a profile into the top edge, the bottom edge, or both; affixing a gasket seal to the profile in the top edge or the bottom edge, or both; coating at least some or all of the outer face with a silicone-based or silicone-containing coating; applying a mix of granules and/or sand to the silicone-based coating while wet; and curing the coated plank or panel. A plurality of panels or planks can then be installed on a roofing structure.

A process for producing a lignocellulose-containing, plastic-coated and printable molding (26), in particular in sheet form, comprising the steps of: a) producing a layer (A, B′) containing lignocellulose-containing particles according to the shape of the molding to be produced (26); b) applying a layer (C) of particles containing electron beam-reactive thermoplastic onto the layer produced according to the preceding feature; c) heating the layers (A, C) produced according to the preceding features such that thermoplastic particles melt into the layer containing lignocellulose-containing particles (Cs); d) pressing the layers heated according to feature (1c); and e) irradiating the layers pressed according to feature (1d) with electrons in the energy range from 1 MeV to 10 MeV. The process is for example elucidated with reference to an MDF sheet one-sidedly provided with a polymer layer.

A process for producing a lignocellulose-containing, plastic-coated and printable molding (26), in particular in sheet form, comprising the steps of: a) producing a layer (A, B′) containing lignocellulose-containing particles according to the shape of the molding to be produced (26); b) applying a layer (C) of particles containing electron beam-reactive thermoplastic onto the layer produced according to the preceding feature; c) heating the layers (A, C) produced according to the preceding features such that thermoplastic particles melt into the layer containing lignocellulose-containing particles (Cs); d) pressing the layers heated according to feature (1c); and e) irradiating the layers pressed according to feature (1d) with electrons in the energy range from 1 MeV to 10 MeV. The process is for example elucidated with reference to an MDF sheet one-sidedly provided with a polymer layer.

A method of manufacturing a separate and continuous layer being essentially uncured. The method includes applying a powder mix including fibres and a thermosetting binder on a carrier, forming a powder mix layer, wherein the powder mix is connected together such that the powder mix layer is obtained and wherein the powder mix layer is essentially uncured, and releasing the powder mix layer from the carrier. Also, a layer and a method for manufacturing a building panel.

The present invention relates to a process for manufacturing a decorative wood-based board, to a decorative wood-based board, to the use of at least one dry or liquid coating composition comprising at least one inorganic particulate filler material and at least one binder for in-line coating of decorative wood-based boards, and to the use of at least one dry or liquid coating composition comprising at least one inorganic particulate filler material and at least one binder for improving the mechanical properties of a decorative wood-based board. Furthermore, it relates to the use of a decorative wood-based board in flooring applications, furniture, walls, roof panels, display cabinets, storage units, loudspeakers and shop-fittings.

The present invention relates to a process for manufacturing a decorative wood-based board, to a decorative wood-based board, to the use of at least one dry or liquid coating composition comprising at least one inorganic particulate filler material and at least one binder for in-line coating of decorative wood-based boards, and to the use of at least one dry or liquid coating composition comprising at least one inorganic particulate filler material and at least one binder for improving the mechanical properties of a decorative wood-based board. Furthermore, it relates to the use of a decorative wood-based board in flooring applications, furniture, walls, roof panels, display cabinets, storage units, loudspeakers and shop-fittings.

Methods of forming a lightweight reinforced thermoplastic core layer and articles including the core layer are described. In some examples, the methods use a combination of thermoplastic material, reinforcing fibers and bicomponent fibers to enhance retention of lofting agents in the core layer. The processes permit the use of less material while still providing sufficient lofting capacity in the final formed core layer.