A method of manufacturing a building panel (10). The method includes applying a first binder and free lignocellulosic or cellulosic particles on a first surface of a carrier for forming a first layer (11), applying a second binder and free lignocellulosic or cellulosic particles on the first layer (11) for forming a second layer (12), wherein the first binder is different from the second binder, and applying heat and pressure to the first and second layers (11, 12) to form a building panel. Also, such a building panel (10).

An additive formulation for lignocellulosic composites comprising a) a first aqueous emulsion comprising i) a component selected from the group consisting of petroleum wax, a triglyceride, and combinations thereof; and ii) a first anionic emulsifier; and b) a second aqueous emulsion comprising: i) a reaction product of I) a derivative of a polyol selected from the group consisting of saccharides, sugar alcohols, sugar acids, gluconic acids, and gluconic acid lactones; and II) a polyisocyanate; and ii) an emulsifier selected from the group consisting of a second anionic emulsifier, a non-ionic emulsifier, and mixtures thereof, is disclosed.

A panel including at least a substrate of thermoplastic material and a top layer with a printed decor and a translucent or transparent wear layer. The substrate has a thickness larger than one half of the thickness of the entire panel, and the substrate at least includes two layers, where the two layers each include thermoplastic material. A first one of the two layers further includes at least 60 percent by weight of filler materials and a second one of the two layers includes less fillers or is not filled, and is situated above the first one of the two layers.

A panel including at least a substrate of thermoplastic material and a top layer with a printed decor and a translucent or transparent wear layer. The substrate has a thickness larger than one half of the thickness of the entire panel, and the substrate at least includes two layers, where the two layers each include thermoplastic material. A first one of the two layers further includes at least 60 percent by weight of filler materials and a second one of the two layers includes less fillers or is not filled, and is situated above the first one of the two layers.

A device and a method for specifically influencing the technological properties of individual regions of a sheet-like material are provided, including the following steps: a) fixing the sheet-like material or a pre-compacted material nonwoven or a material fibre cake on a workbench, b) placing at least one applicator on the upper side and/or the underside of the sheet-like material, the material nonwoven or the material fibre cake, c) specifically moving the at least one applicator on the upper side and/or the underside and pressing an improving medium into partial regions of the sheet-like material, the material nonwoven or the material fibre cake in a predetermined amount and under a predetermined pressure, d) optionally, subsequently pressing the pre-compacted material nonwoven or the material fibre cake to form a sheet of the desired thickness.

A device and a method for specifically influencing the technological properties of individual regions of a sheet-like material are provided, including the following steps: a) fixing the sheet-like material or a pre-compacted material nonwoven or a material fibre cake on a workbench, b) placing at least one applicator on the upper side and/or the underside of the sheet-like material, the material nonwoven or the material fibre cake, c) specifically moving the at least one applicator on the upper side and/or the underside and pressing an improving medium into partial regions of the sheet-like material, the material nonwoven or the material fibre cake in a predetermined amount and under a predetermined pressure, d) optionally, subsequently pressing the pre-compacted material nonwoven or the material fibre cake to form a sheet of the desired thickness.

A method or process for a system for applying high, elevated levels of zinc borate additives to composite or manufactured wood panels, such as oriented strand board, for improved surface antifungal and anti-termite properties. Zinc borate is applied to one or more surface layers of a manufactured wood panel at approximately 2.0% (m/m) or higher, more preferably above 2.0% (m/m) to approximately 2.5% (m/m), which produces the surprising result of resisting surface fungal growth. In particular, OSB panels generated from Aspen and Southern Yellow Pine (SYP) wood species are successfully treated with zinc borate levels of at least approximately 2.0% (m/m), and found to resist surface fungal growth.

A method or process for a system for applying high, elevated levels of zinc borate additives to composite or manufactured wood panels, such as oriented strand board, for improved surface antifungal and anti-termite properties. Zinc borate is applied to one or more surface layers of a manufactured wood panel at approximately 2.0% (m/m) or higher, more preferably above 2.0% (m/m) to approximately 2.5% (m/m), which produces the surprising result of resisting surface fungal growth. In particular, OSB panels generated from Aspen and Southern Yellow Pine (SYP) wood species are successfully treated with zinc borate levels of at least approximately 2.0% (m/m), and found to resist surface fungal growth.

A panel including at least a substrate of thermoplastic material and a top layer with a printed decor and a translucent or transparent wear layer. The substrate has a thickness larger than one half of the thickness of the entire panel, and the substrate at least includes two layers, where the two layers each include thermoplastic material. A first one of the two layers further includes at least 60 percent by weight of filler materials and a second one of the two layers includes less fillers or is not filled, and is situated above the first one of the two layers.

A panel including at least a substrate of thermoplastic material and a top layer with a printed decor and a translucent or transparent wear layer. The substrate has a thickness larger than one half of the thickness of the entire panel, and the substrate at least includes two layers, where the two layers each include thermoplastic material. A first one of the two layers further includes at least 60 percent by weight of filler materials and a second one of the two layers includes less fillers or is not filled, and is situated above the first one of the two layers.