Patent classifications
B28B1/005
METHOD AND APPARATUS FOR FORMING ENGINEERED STONE
A compression device, means for controlling the compression device, a drum having an inner chamber, means for rotating the drum, and first and second delivery devices for delivering first and second materials into the inner chamber of the drum while the drum is rotating. The compression device compresses the first and second material in the inner chamber of the drum while the drum is rotating about the center of the drum in response to the means for controlling the compression device. The apparatus may include a stirring device; and a means for controlling the stirring device; wherein the stirring device is configured with respect to the drum so that the stirring device can be moved up and down to a desired depth within the drum and rotates within the inner chamber of the drum to stir the first and second materials in the drum while the drum is rotating.
METHOD AND SYSTEM TO MANUFACTURE CERAMIC ARTICLES
System for manufacturing ceramic articles, in particular ceramic slabs or tiles, comprising: a compaction device; a conveyor assembly to transport powder material along a given path from an input station to an output station; a digital feeding assembly to feed powder material to the conveyor assembly at the input station so as to generate a layer of powder material, with feeding devices each comprising a plurality of distribution elements along its transverse output mouth, as well as corresponding actuators; a detection unit to detect the height or thickness of the powder material; and a height correction unit, located upstream of the detection unit and of the compaction device, operable to modify the height or thickness of the layer of powder material crosswise to said moving direction, depending on the data detected by said detection unit, so as to make it more uniform.
Device and method for mass decoration of ceramic products
The invention relates to a method for the mass decoration of ceramic products, comprising the following steps: spreading, superposed on one another, a layer (L) of granular or powder material and a decorative layer (3) on a support surface (2); transferring the layer (L) from the support surface (2) to an accumulation belt (T1), contiguous and aligned to the support surface (2), which is located at a lower height than the support surface (2), wherein the accumulation belt (T1) is mobile in advancement at a speed that is different from the advancement speed of the support surface (2), so that a variation in the thickness and longitudinal extension of the layer (L) is produced; pressing the layer (L) and the decorative layer (3).
Apparatus and method for depositing color into cracks of a moving formed quartz slab to create veins in an engineered stone
An apparatus including a first device which moves a first portion of a soft, damp, slightly pressed slab out of alignment with a majority of the slab and thus introduces a first crack in the slab; and a device for spraying a first colored material into the first crack of the slab. The first device which moves the first portion of the slab out of alignment with the rest of the slab may include a first cylinder. The device for spraying the first colored material in the first crack of the slab may include a robotic apparatus. In at least one embodiment, the apparatus may also include a second device which moves a second portion of the slab out of alignment with the majority of the slab and thereby introduces a second crack in the slab.
Method and apparatus for forming engineered stone
A compression device, means for controlling the compression device, a drum having an inner chamber, means for rotating the drum, and first and second delivery devices for delivering first and second materials into the inner chamber of the drum while the drum is rotating. The compression device compresses the first and second material in the inner chamber of the drum while the drum is rotating about the center of the drum in response to the means for controlling the compression device. The apparatus may include a stirring device; and a means for controlling the stirring device; wherein the stirring device is configured with respect to the drum so that the stirring device can be moved up and down to a desired depth within the drum and rotates within the inner chamber of the drum to stir the first and second materials in the drum while the drum is rotating.
APPARATUS AND METHOD FOR SPRAYING COLOR INTO CRACKS OF A MOVING FORMED QUARTZ SLAB TO CREATE VEINS IN AN ENGINEERED STONE
An apparatus including a first device which moves a first portion of a soft, damp, slightly pressed slab out of alignment with a majority of the slab and thus introduces a first crack in the slab; and a device for spraying a first colored material into the first crack of the slab. The first device which moves the first portion of the slab out of alignment with the rest of the slab may include a first cylinder. The device for spraying the first colored material in the first crack of the slab may include a robotic apparatus. In at least one embodiment, the apparatus may also include a second device which moves a second portion of the slab out of alignment with the majority of the slab and thereby introduces a second crack in the slab.
PRODUCTION DEVICE FOR MANUFACTURING PRODUCTS IN THE FORM OF SHEETS OR BLOCKS, AND METHOD THEREOF
A production device for manufacturing a product in the form of a sheet or a block, including: an initial agitator (1), a primary conveyor belt (2) and a mixing agitator (3); each of initial agitators (1) is configured with the primary conveyor belt (2), one or more stones or a stone-like granular material having a selected particle size and a binder are initially mixed in the initial agitator (1) and then an initial mixture is obtained; the mixing agitator (3) includes a rotating container for undertaking a material; the initial mixture is conveyed to the mixing agitator (3) through the primary conveyor belt (2); more than one initial agitator and matched primary conveyor belts thereof are disposed around the mixing agitator (3) at intervals.
ARTIFICIAL MARBLE PRODUCTION DEVICE AND ARTIFICIAL MARBLE PRODUCED USING SAME
The present invention provides an apparatus for manufacturing artificial marble including a granite soil storage unit for supplying a granite soil; a granite soil heating unit for heating the soil; a resin storage unit for storing a thermoplastic polyurethane (TPU) resin; a mixing-transporting unit for accommodating the resin and the heated granite soil therein and melting and mixing them to produce and simultaneously transport an artificial marble slurry; a material guide unit for guiding the soil and the resin into the mixing-transporting unit; a discharge unit for discharging the slurry; a mold supply unit for continuously supplying a mold for accommodating and molding the slurry; a mold guide unit for guiding the mold to accommodate the slurry; a forming unit for forming an artificial marble by applying vibration and pressure to the slurry; an extraction unit for extracting the mold; and a lamination unit for laminating and storing the mold extracted.
METHOD FOR MANUFACTERING PRODUCT IN THE FORM OF SHEET OR BLOCK AND PRODUCTION DEVICE THEREOF
A method for manufacturing a product in the form of a sheet or a block, including: preparing an initial mixture including one or more stones or a stone-like granular material having a selected particle size and a binder; depositing a layer of the initial mixture having a predetermined thickness onto a surface of a conveyor belt; performing prepressing and finally obtaining a roughly formed material; systematically depositing layers of initial mixtures onto surface of the conveyor belt in parallel, making each layer not superposed in a direction perpendicular to surface of the conveyor belt, but arranged in sequence in a direction of width of the conveyor belt to form a multi-component or composite mixture structure; conveyor belt conveys the multi-component or composite mixture into a rotated container or support member; after discharged from the rotated container or support member, a final mixture is conveyed to perform subsequent pre-compression and hardening.
PROCESSED SLABS, AND SYSTEMS AND METHODS RELATED THERETO
This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).