B28B1/008

Method for layered production of a green body from powdery or paste-like material having cutting elements arranged in a defined manner

A method for the layered production of a green body from powdery or paste-like material, including cutting elements based on three-dimensional data of the green body, the green body being segmented in a building direction into N (N≥2) consecutive cylindrical cross-sectional areas made up of a two-dimensional cross-sectional surface perpendicular to the building direction and a layer thickness in parallel to the building direction, including the method steps: the cross-sectional areas of the green body are each divided into material areas, and setting areas, in which the cutting elements are situated; the material areas in the building direction are applied to a building plane situated perpendicularly to the building direction, until at least one cavity formed by one setting area or by multiple consecutive setting areas in the building direction, has the necessary insert height for placing the cutting elements; and at least one cutting element is placed into the cavities having the necessary insert height for placing the cutting elements.

BUILDING MATERIAL AND METHOD FOR PRODUCING BUILDING MATERIAL
20210252832 · 2021-08-19 · ·

Provided is a building material that is lightweight, exhibits excellent formability, and is inhibited from being damaged during transportation, and a method for producing the same. Specifically, provided is a method for producing a building material, including: a first step of curing a core layer material including a hydraulic material, a silica-containing material, and an aluminum powder, to react the aluminum powder and form bubbles, and incompletely hardening the hydraulic material and the silica-containing material, to form a foamed core layer; a second step of dispersing a surface layer material including a hydraulic material, and a silica-containing material, to form an unfoamed surface layer; a third step of stacking the foamed core layer on the unfoamed surface layer, to form a stack including the unfoamed surface layer and the foamed core layer; and a fourth step of pressing and curing the stack, and a building material produced therewith.

Method and System for Producing Slabs, Tiles or Sheets of Artificial Stone with a Wide Vein Effect

The present invention relates to a method and a system for producing slabs, tiles or sheets of artificial stone, with a wide vein effect, which comprise inorganic particles of different sizes and hardened binders, and which simulate the appearance that some types of natural stone have, as well as the slabs, tiles or sheets of artificial stone obtained by means of said method and system.

Sputtering target and method for manufacturing the same

A novel metal oxide or a novel sputtering target is provided. A sputtering target includes a conductive material and an insulating material. The insulating material includes an oxide, a nitride, or an oxynitride including an element M1. The element M1 is one or more kinds of elements selected from Al, Ga, Si, Mg, Zr, Be, and B. The conductive material includes an oxide, a nitride, or an oxynitride including indium and zinc. A metal oxide film is deposited using the sputtering target in which the conductive material and the insulating material are separated from each other.

FIRE RESISTANT GYPSUM BOARD AND RELATED METHODS

Disclosed are a composite gypsum board and a method of preparing composite gypsum board. The board contains a set gypsum core sandwiched between two cover sheets. The core is formed from a slurry containing stucco, water, and optional ingredients such as foaming agent, accelerator, retarder, polyphosphate, starch, and dispersant, and core intumescent material. The board also contains at least one skim coat and/or hard edges. A face skim coat layer can be included on one side of the core, facing a face cover sheet. A back skim coat layer can be included on the other side of the core, facing a back cover sheet. Hard edges are known in the art and can be formed, e.g., continuously from a stucco slurry for forming the face and/or back skim coats. Preferably, the back skim coat layer and/or the hard edges are formed from a slurry containing stucco, water, skim coat or edge intumescent material (which have the same desired characteristics), and other optional additives as desired. The skim coat or edge intumescent material can be composed of the same material as the core intumescent material, if desired, but the skim coat and/or edge intumescent material is present in a higher relative concentration in its respective slurry than the amount of core intumescent material in the core slurry. Examples of suitable intumescent materials include expandable vermiculite (e.g., No. 4 or No. 5 according to the US naming system, or combinations thereof), expandable graphite, perlite, or any combination thereof.

HIGH-WHITENESS MGO SUBSTRATE, PREPARATION METHOD THEREOF AND DECORATIVE BOARD HAVING THE SUBSTRATE

The application discloses a high-whiteness MGO substrate, a preparation method thereof and a decorative board having the substrate. The high-whiteness MGO substrate includes a surface layer and a substrate, wherein the substrate is prepared from a forming agent, a lightweight filler, a modifier and water in parts by mass as follows: 40-49 parts of light burned magnesium oxide powder, 18-25 parts of magnesium sulfate heptahydrate, 16-25 parts of a polyvinyl alcohol solution, 16-20 parts of a plant powder, and 0.5-2 parts of a modifier; the modifier being obtained by mixing citric acid, phosphoric acid, and sodium sulfate in a mass ratio of 10:3:6.

Non-dense sintered ceramic molded body having at least two layers

A non-dense sintered ceramic molded body having at least two layers, wherein a first powdery ceramic material forming a layer is contacted with at least a second powdery material forming at least a second layer. The body has a color gradient and maintains dimensional stability during sintering and forming. An admixing component and a common sintering temperature are used to control the volume decrease of the layers during sintering.

CERAMIC MATRIX COMPOSITE COMPONENT HAVING LOW DENSITY CORE AND METHOD OF MAKING
20210262354 · 2021-08-26 ·

Disclosed is a ceramic matrix component having a fibrous core and a ceramic matrix composite shell surrounding at least a portion of the fibrous core. The fibrous core has a three dimensional braided structure and cooling passages. A method of making the ceramic matrix component is also disclosed.

Method of making complex internal passages in turbine airfoils

A method of making a composite core includes forming first and second cores of refractory metal and ceramic material. Each of the first and second cores is formed with two layers of a material. The layers are bonded together to form a laminate master pattern, and a flexible mold is formed around the pattern. The pattern is removed from the flexible mold, and slurry material, either pulverulent refractory metal material or ceramic material, is poured into the flexible mold. The slurry material is sintered to form each core. The first core is used as an insert while making the second core to create a final composite core.

Method for producing a composite part containing a ceramic matrix

A process for manufacturing a composite material part including a particulate reinforcement densified by a ceramic matrix, the process including: formation of a blank of the part to be manufactured by shaping a mixture including a binder, first ceramic or carbon particles intended to form the particulate reinforcement of the part and second ceramic or carbon particles distinct from the first particles, removal or pyrolysis of the binder present in the blank to obtain a porous preform of the part to be manufactured, and infiltration of the porosity of the preform by a molten composition including a metal in order to obtain the part.