B28B1/008

MULTI ZONE CEMENTITIOUS PRODUCT AND METHOD
20200078982 · 2020-03-12 · ·

A multi-zone cementitious product, which includes a base zone made of a first cementitious material composition and forming a portion of the product. At least one facing zone is adjacent to and bonded to the base zone, the facing zone made of a second cementitious material composition and forming at least one exterior face of said product which is visible when the product is installed. A disrupted boundary layer is between the facing zone and the base zone, and includes material from both the facing zone and the base zone. The disrupted boundary layer bonds the facing zone to the base zone. The facing zone has a thickness sufficient to prevent the base zone from being visible when the product is installed.

Assembly and use of a geometrically compact powder layer

The invention relates to an additive production method involving the production of a layer of geometrically compact particles, having the following steps: a) providing a particle layer depositing arrangement, comprising a first and a second semi-chamber, wherein a partition separates the first semi-chamber from the second semi-chamber, and the partition is permeable for a dispersion medium and impermeable for particles dispersed in the dispersion medium; b) providing a particle dispersion comprising the dispersion medium and particles dispersed therein in the first semi-chamber, the particle dispersion being distributed substantially homogenously in the first semi-chamber; c) generating a pressure gradient between the first and the second semi-chamber such that the pressure gradient in the first semi-chamber causes a particle dispersion flow directed towards the partition; and d) depositing a particle aggregate material comprising geometrically compact particles on the partition by transporting a dispersion agent into the second semi-chamber.

Composite material having an internal skeleton structure

A skeletal composite material includes an internal skeleton structure surrounded by a matrix material. The skeleton structure and the matrix are made of different materials having different properties. It should be appreciated that the skeleton structure and the matrix can be made of any suitable material including metal, ceramic, carbon, polymers, or combinations of these materials. Preferably, the skeleton structure and/or the matrix are made primarily of metal or ceramic. The skeletal composite material can be made by filling a skeleton structure with powder, compacting the skeleton structure and powder to form a preform, and consolidating the preform to form the skeletal composite material.

COMPOSITE HOUSING OF CERAMIC AND PLASTIC AND METHOD FOR MANUFACTURING THE SAME
20200001499 · 2020-01-02 ·

A housing comprising a ceramic material to which a plastic layer is firmly bonded includes a substrate, a plastic member, and a porous layer. The porous layer is pitted and formed between the substrate and the plastic member by coating and sintering a porous ceramic slurry on a surface of the ceramic substrate. The present disclosure also provides a method for manufacturing the housing.

METHOD FOR LAYERED PRODUCTION OF A GREEN BODY FROM POWDERY OR PASTE-LIKE MATERIAL HAVING CUTTING ELEMENTS ARRANGED IN A DEFINED MANNER
20190381693 · 2019-12-19 ·

A method for the layered production of a green body from powdery or paste-like material, including cutting elements based on three-dimensional data of the green body, the green body being segmented in a building direction into N (N2) consecutive cylindrical cross-sectional areas made up of a two-dimensional cross-sectional surface perpendicular to the building direction and a layer thickness in parallel to the building direction, including the method steps: the cross-sectional areas of the green body are each divided into material areas, and setting areas, in which the cutting elements are situated; the material areas in the building direction are applied to a building plane situated perpendicularly to the building direction, until at least one cavity formed by one setting area or by multiple consecutive setting areas in the building direction, has the necessary insert height for placing the cutting elements; and at least one cutting element is placed into the cavities having the necessary insert height for placing the cutting elements.

Method and system for producing slabs, tiles or sheets of artificial stone with a wide vein effect

Provided herein are a method and a system for producing slabs, tiles or sheets of artificial stone, with a wide vein effect, comprising inorganic particles of different sizes and hardened binders, and which simulate the appearance of natural stone.

COMPOSITE MATERIAL FOR TURBO MACHINE APPLICATIONS AND CORRESPONDING METHOD
20190366441 · 2019-12-05 · ·

A composite material for an application in a turbo machine having a metallic lattice and a ceramic matrix, wherein the metallic lattice pervades the ceramic matrix, thereby mechanically reinforcing the ceramic matrix against thermal and/or mechanical loads in an application of the composite material.

CERAMIC COMPONENT AND THREE-DIMENSIONAL MANUFACTURING METHOD OF CERAMIC COMPONENT

A ceramic component is provided that is suitable to be placed in high temperature environment. The component includes a first member that is formed of a first material, and a ceramic layer that is bonded to a surface of the first member, which is a side exposed to the high temperature environment and that is formed of a ceramic material having a higher heat resistance than that of the first member. A bonding portion between the first member and the ceramic layer is formed of a composite material having the first material and the ceramic material, and a gradient composition in which an abundance ratio of the first material gradually decreases and an abundance ratio of the ceramic material gradually increases in a direction from the first member to the ceramic layer.

PROCESS FOR PRODUCING A NON-DENSE SINTERED CERAMIC MOLDED BODY HAVING AT LEAST TWO LAYERS
20190337185 · 2019-11-07 ·

A process for producing a non-dense sintered ceramic molded body having at least two layers, wherein a first powdery ceramic material forming a layer is contacted with at least a second powdery material forming at least a second layer; said first powdery material has a presintering temperature T.sub.1 that is higher than the presintering temperature T.sub.S of said at least second powdery ceramic material; the course of a curve of shrinkage S.sub.1 of said at least first powdery ceramic material differs from the course of a curve of shrinkage S.sub.2 of said at least second powdery material, wherein curve of shrinkage S.sub.1 is shifted towards higher temperatures as compared to curve of shrinkage S.sub.2; and the layers are subjected to a common temperature treatment at a presintering temperature T.sub.S that is lower than the presintering temperature T.sub.1 and at least equal to T.sub.3 to cause sintering that remains in a stage of sintering that has not proceeded to the theoretical density; wherein the curve of shrinkage S.sub.1 is modified by admixing at least one component having a curve of shrinkage S.sub.3 which material is compatible with said powdery ceramic material into said first powdery ceramic material, i.e. has a grain size smaller than the first powdery ceramic material, to equalize the curves of shrinkage S.sub.1 and S.sub.2 in the region of the presintering temperature T.sub.S.

Method and System for Producing Slabs, Tiles or Sheets of Artificial Stone with a Wide Vein Effect

Provided herein are a method and a system for producing slabs, tiles or sheets of artificial stone, with a wide vein effect, comprising inorganic particles of different sizes and hardened binders, and which simulate the appearance of natural stone.