B28B1/08

Structural element for the building trade, machine and method to make it
09561605 · 2017-02-07 · ·

A construction block or suchlike comprises at least one part made of conglomerate material, to which an insert made of filling material is constrained, to define a connection face for connection to another structural element. The connection face has visible a first surface of the insert and at least a connected second surface of the part made of conglomerate material. On the connection face other structural element(s) are combined, along a support plane (R, R1, R2) provided in correspondence with the connection face, to be stably connected by a layer of binder material. The second surface has a seating made longitudinally and lowered with respect to the support plane (R, R1, R2), on which seating the layer of binder material is located. The seating has a determinate depth (D), with respect to the support plane (R, R1, R2) correlated to the predefined thickness of the binder material to be laid.

Methods and systems for 3D printing of reactive vaterite cement
12330332 · 2025-06-17 · ·

Provided herein are compositions, methods, and systems related to 3D printing a reactive vaterite cement composition, comprising feeding a composition comprising reactive vaterite cement through a 3D printing machine; printing a 3D printed reactive vaterite cement product; and curing the 3D printed reactive vaterite cement product by transforming reactive vaterite cement in the 3D printed reactive vaterite cement product to aragonite and/or calcite during and/or after the curing.

Methods and systems for 3D printing of reactive vaterite cement
12330332 · 2025-06-17 · ·

Provided herein are compositions, methods, and systems related to 3D printing a reactive vaterite cement composition, comprising feeding a composition comprising reactive vaterite cement through a 3D printing machine; printing a 3D printed reactive vaterite cement product; and curing the 3D printed reactive vaterite cement product by transforming reactive vaterite cement in the 3D printed reactive vaterite cement product to aragonite and/or calcite during and/or after the curing.

Lightweight structural concrete from recycled materials
12351513 · 2025-07-08 ·

A method of forming a lightweight concrete comprising lightweight aggregates (LWA) made from recycled materials and the resulting composition. The lightweight concrete may be formed by adding calcium sulfoaluminate (CSA) cement and a specialized grout to an amount of water in a mixer, wherein a ratio of the water to the CSA cement is 1 quart to every 10 lbs of CSA cement. The CSA cement, specialized grout, and water may be blended to a smooth consistency. LWA may be added to the blended CSA cement, specialized grout, and water, wherein a ratio of the CSA cement to LWA is 60/40 by weight. The mixture of LWA, CSA cement, specialized grout, and water may be poured over a fiberglass rebar. The mixture may be allowed to cure and before being densified with a lithium densifier.

LIGHTWEIGHT VENEER SYSTEM AND METHOD
20250262799 · 2025-08-21 ·

A lightweight veneer system and method for producing a construction material that simulates the appearance of natural finishes such as stone, brick, or exposed concrete while providing improved technical characteristics. The system incorporates a precise sequence of mixing water, acrylic polyester resin, recycled ground glass, calcium carbonate, fiberglass, and iron oxides for coloration, followed by the addition of white or gray cement and plaster. The specialized process involves treating molds with release agents and pigments to ensure natural-looking textures and colors. The material is then poured into molds, vibrated to remove air pockets, and cured in a controlled environment to achieve optimal hardness and moisture content. The final product is significantly lighter than conventional materials, offering advantages in transportation and installation. This environmentally conscious method includes recycling of both water and defective materials back into the production process, emphasizing sustainability alongside industrial efficiency.

METHODS AND SYSTEMS FOR 3D PRINTING OF REACTIVE VATERITE CEMENT
20250269554 · 2025-08-28 ·

Provided herein are compositions, methods, and systems related to 3D printing a reactive vaterite cement composition, comprising feeding a composition comprising reactive vaterite cement through a 3D printing machine; printing a 3D printed reactive vaterite cement product; and curing the 3D printed reactive vaterite cement product by transforming reactive vaterite cement in the 3D printed reactive vaterite cement product to aragonite and/or calcite during and/or after the curing.

METHODS AND SYSTEMS FOR 3D PRINTING OF REACTIVE VATERITE CEMENT
20250269554 · 2025-08-28 ·

Provided herein are compositions, methods, and systems related to 3D printing a reactive vaterite cement composition, comprising feeding a composition comprising reactive vaterite cement through a 3D printing machine; printing a 3D printed reactive vaterite cement product; and curing the 3D printed reactive vaterite cement product by transforming reactive vaterite cement in the 3D printed reactive vaterite cement product to aragonite and/or calcite during and/or after the curing.

LIGHTWEIGHT STRUCTURAL CONCRETE FROM RECYCLED MATERIALS
20250304496 · 2025-10-02 ·

A lightweight concrete including calcium sulfoaluminate (CSA) cement, the CSA cement comprising lithium silicate formed from a reaction with a concrete lithium densifier, a grout comprising one or more types of Portland cement, and lightweight aggregates (LWA) suspended by a fiberglass rebar, wherein a ratio of the CSA cement to the LWA is 60/40 by weight.

Method for manufacturing articles in the form of a slab or block with a hardening binder, and articles thus obtained
12454483 · 2025-10-28 ·

In a method for manufacturing articles in the form of a slab or block, obtained by means of a procedure during which an initial mix including aggregates and a binder undergo vacuum vibro-compression followed by a step involving hardening of the binder, the aggregates include synthetic aggregates and fillers with a hardness greater than or equal to 5 Mohs, which contain silicon dioxide substantially only in amorphous form.

Method of making a building element, an apparatus for making the building element, and a building element made by the method
12496744 · 2025-12-16 · ·

The invention relates to the manufacture of a reinforced slab-shaped building element (E) having a length (L), a width (W) and a thickness, said slab-shaped building element (E) comprising an upper concrete plate anchored to a lower concrete plate with a top surface and a bottom surface, said upper concrete plate being cast from relatively higher strength concrete laid out upon said top surface, said lower concrete plate being of a less strong concrete, said lower concrete plate including a base contiguous with a plurality of raised portions integral therewith, said raised portions being spaced apart in the direction of said length (L) and said width (W), said plurality of raised portions defining between them a network of recesses, at least some of said recesses including reinforcing bars (R), said raised portions and said recesses together defining said top surface.