B28B1/08

Methods and systems for the formation and use of reduced weight building blocks forms

In some embodiments, a method may include preparing building forms including at least some cementitious materials. The method for preparing forms may include mixing substantially dry cementitious material particles with closed cell foam particles to form a substantially dry composition. In some embodiment, at least some of the cementitious material particles may adhere to at least some surface deformations on the surface of the closed cell foam particles. In some embodiments, the method may include mixing a second portion of water with the substantially dry composition for a second period of time to form a partially wet composition. In some embodiments, a method may include forming a building form including at least some cementitious materials from the partially wet composition. In some embodiments, the closed cell foam particles may include expanded polystyrene. In some embodiments, a ratio of the water to cementitious material particles may range from 0.20 to 0.40.

MOLD FOR MANUFACTURING SELF-LOCKING BLOCKS MADE OF CEMENT MATERIAL
20180154548 · 2018-06-07 ·

A mold for manufacturing self-locking blocks made of cement material, includes a mold box, provided with a rigid external frame, with a rigid insert which has internal cavities for obtaining the blocks. The mold further includes a presser shaped complementarily to the insert, and a flexible connecting joint being present perimetrically between the frame and the insert. The insert rests on a table which interacts with a vibrating surface.

Manufacture of well tools with matrix materials

A method of manufacturing a well tool can include loading a matrix material into a mold, then sintering the matrix material in the mold; and then loading another matrix material into the mold. A well tool can include a longitudinal axis, an erosion resistant layer exposed to one or more erosive factors when the well tool is installed in a well, and a support layer which supports the erosion resistant layer. The erosion resistant and support layers can include respective matrix materials, and the erosion resistant layer can extend greater than approximately 1.27 cm in a direction parallel to the longitudinal axis. Another method of manufacturing a well tool can include forming a rigid layer from a powdered matrix material; and then infiltrating both that matrix material and another matrix material with a hot liquid binder material.

Manufacture of well tools with matrix materials

A method of manufacturing a well tool can include loading a matrix material into a mold, then sintering the matrix material in the mold; and then loading another matrix material into the mold. A well tool can include a longitudinal axis, an erosion resistant layer exposed to one or more erosive factors when the well tool is installed in a well, and a support layer which supports the erosion resistant layer. The erosion resistant and support layers can include respective matrix materials, and the erosion resistant layer can extend greater than approximately 1.27 cm in a direction parallel to the longitudinal axis. Another method of manufacturing a well tool can include forming a rigid layer from a powdered matrix material; and then infiltrating both that matrix material and another matrix material with a hot liquid binder material.

Methods and systems for the formation and use of reduced weight building blocks forms

In some embodiments, a method may include preparing building forms including at least some cementitious materials. The method for preparing forms may include mixing substantially dry cementitious material particles with closed cell foam particles to form a substantially dry composition. In some embodiment, at least some of the cementitious material particles may adhere to at least some surface deformations on the surface of the closed cell foam particles. In some embodiments, the method may include mixing a second portion of water with the substantially dry composition for a second period of time to form a partially wet composition. In some embodiments, a method may include forming a building form including at least some cementitious materials from the partially wet composition. In some embodiments, the closed cell foam particles may include expanded polystyrene. In some embodiments, a ratio of the water to cementitious material particles may range from 0.20 to 0.40.

Methods and systems for the formation and use of reduced weight building blocks forms

In some embodiments, a method may include preparing building forms including at least some cementitious materials. The method for preparing forms may include mixing substantially dry cementitious material particles with closed cell foam particles to form a substantially dry composition. In some embodiment, at least some of the cementitious material particles may adhere to at least some surface deformations on the surface of the closed cell foam particles. In some embodiments, the method may include mixing a second portion of water with the substantially dry composition for a second period of time to form a partially wet composition. In some embodiments, a method may include forming a building form including at least some cementitious materials from the partially wet composition. In some embodiments, the closed cell foam particles may include expanded polystyrene. In some embodiments, a ratio of the water to cementitious material particles may range from 0.20 to 0.40.

ENHANCED RELEASE COMPRESSION SHOE FOR USE WITH CONCRETE PRODUCT FORMING MACHINES
20180021979 · 2018-01-25 ·

A compression shoe for use on a concrete products forming machine comprises a main body and a plated layer overlaid on the main body. The main body is configured to be slidingly received within a mold cavity of a concrete products mold. The plated layer overlaid on the main body of the compression shoe comprises a uniform electroless nickel (Ni), phosphorus (P), and polytetrafluoroethylene (PTFE) nano dispersion coating to effect enhanced material release characteristics by preventing the build-up of material on the compression shoes and enhancing their wear characteristics.

Gypsum panels, systems, and methods

Gypsum panels, sheathing systems, and methods of making and using the same are provided. A gypsum panel includes a gypsum core associated with a first fiberglass mat having a continuous barrier coating, the coating penetrating a portion of the first fiberglass mat opposite the gypsum core, wherein gypsum penetrates a remaining fibrous portion of the first fiberglass mat such that voids in the first fiberglass mat are substantially eliminated. A building sheathing system includes at least two gypsum panels and a seaming component to provide a seam at an interface between the gypsum panels.

Quartz stone patterned full-body plate and its preparation method
20250019315 · 2025-01-16 ·

A preparation method of a quartz stone patterned full-body plate includes seven steps of preparing a material, preparing a rough sheet, performing pattern treatment, preparing a pressing plate, baking, polishing and printing. Through matching the main materials with the pigment paste and color powders, especially each of the main materials is a mixture which includes at least three different ingredients, the preparation method improves the naturalness of the color and texture of the plate, making the plate closer to nature. Through matching different particle sizes of granular raw materials with silicon micro-powders in the mixture, the plate is able to obtain a uniform surface spherical effect. Through the cooperation of granular raw materials, silicon micro-powders, the pigment, the silane coupling agent, unsaturated polyester resin and the curing agent, the plate is able to obtain good earth resistant performance, abrasion resistance; is not easy to deform, crack, fade and tarnish; and has good decorative effect.

Method for manufacturing prefabricated concrete products
12162183 · 2024-12-10 · ·

A method for manufacturing a prefabricated concrete product is disclosed, in which method, a concrete slab with a recess at its upper surface is cast with slipform casting on a casting bed, and after the slipform casting of the slab the recess of the fresh cast slab is equipped with ducts, piping and/or wiring components, after which the recess is covered with concrete mass, and the concrete product is left to cure. The invention also relates to such a prefabricated concrete product.