A process for the production of a mineral foam includes separately preparing a slurry of cement and an aqueous foam, wherein the cement slurry includes water and Portland cement as well as calcium silicate hydrate crystallization seeds; contacting the slurry of cement with the aqueous foam to obtain a slurry of foamed cement; and casting the slurry of foamed cement and leave it to set.

A process for the production of a mineral foam includes separately preparing a slurry of cement and an aqueous foam, wherein the cement slurry includes water and Portland cement as well as calcium silicate hydrate crystallization seeds; contacting the slurry of cement with the aqueous foam to obtain a slurry of foamed cement; and casting the slurry of foamed cement and leave it to set.

A method for manufacturing hydraulically hardening building materials, includes the steps of: providing concrete demolition waste with a maximum particle size of up to 150 mm as a starting material, mixing the starting material with water to form a feedstock slurry, introducing carbon dioxide or a precursor thereof into the feedstock slurry to form carbonated concrete fines in an amount from 1 to 100 wt.-% of the hardened binder contained in the starting material and to detach the concrete fines from the aggregate contained in the starting material to form a product slurry, and mixing the product slurry with a cement forming the building material, and use of the obtainable building material for manufacturing building structures as well as method for manufacturing a supplementary cementitious material slurry.

A method for manufacturing hydraulically hardening building materials, includes the steps of: providing concrete demolition waste with a maximum particle size of up to 150 mm as a starting material, mixing the starting material with water to form a feedstock slurry, introducing carbon dioxide or a precursor thereof into the feedstock slurry to form carbonated concrete fines in an amount from 1 to 100 wt.-% of the hardened binder contained in the starting material and to detach the concrete fines from the aggregate contained in the starting material to form a product slurry, and mixing the product slurry with a cement forming the building material, and use of the obtainable building material for manufacturing building structures as well as method for manufacturing a supplementary cementitious material slurry.

The invention relates to a process for producing a composite comprising: a. providing a particulate material, wherein the particulate material comprises minerals having a content of at least 30% m/m of calcium, magnesium, aluminium, silicon, potassium or iron, or a combination of two or more thereof. b. providing an aggregate, c. providing a primary additive, wherein the primary additive comprises a sugar or derivative thereof, a polyol or derivative thereof, an organic acid, an organic acid salt or an inorganic acid, or any combination of two or more thereof, d. mixing the particulate material, the aggregate and the primary additive with water to form a mixture, and e. carbonating the mixture in the presence of carbon dioxide, wherein the concentration of carbon dioxide is greater than about 2 vol %.

A filling apparatus for filling a mold volume of a mold with mold material. The filling apparatus comprises a frame, a retention plate mounted to the frame, and a shovel mounted to the frame, the shovel being complementary to the retention plate to define a reservoir for containing the mold material. The shovel is movable relatively the frame to open the reservoir for the mold material to fall onto the mold to fill up the mold volume, to scrape the surface of the mold and thereby to push exceeding mold material over the retention plate, and to abut the retention plate to form the reservoir. The filling apparatus is adapted to refill the reservoir with exceeding mold material once the mold volume is filled with mold material.

A filling apparatus for filling a mold volume of a mold with mold material. The filling apparatus comprises a frame, a retention plate mounted to the frame, and a shovel mounted to the frame, the shovel being complementary to the retention plate to define a reservoir for containing the mold material. The shovel is movable relatively the frame to open the reservoir for the mold material to fall onto the mold to fill up the mold volume, to scrape the surface of the mold and thereby to push exceeding mold material over the retention plate, and to abut the retention plate to form the reservoir. The filling apparatus is adapted to refill the reservoir with exceeding mold material once the mold volume is filled with mold material.

Ultra-high temperature carbide (UHTC) foams and methods of fabricating and using the same are provided. The UHTC foams are produced in a three-step process, including UHTC slurry preparation, freeze-drying, and spark plasma sintering (SPS). The fabrication methods allow for the production of any kind of single- or multi-component UHTC foam, while also providing flexibility in the shape and size of the UHTC foams to produce near-net-shape components.

Method for producing a friction material, including the following steps in sequence: mixing an aluminosilicate source with an alkaline silicate solution to form a geopolymer, adding a friction mix to the geopolymer solution of the previous step to obtain a slurry, casting the slurry in a mold at temperature between room temperature and 120° C. and for between 5 min and 2 h and demolding to obtain a pad, attaching a backplate to the pad, curing for a time between X and Y hours at a temperature of between X and Y. The friction material obtained with the method is for the manufacture of friction layers/blocks for friction elements such as braking elements, including vehicle brake pads or blocks, and/or friction discs.

Method for producing a friction material, including the following steps in sequence: mixing an aluminosilicate source with an alkaline silicate solution to form a geopolymer, adding a friction mix to the geopolymer solution of the previous step to obtain a slurry, casting the slurry in a mold at temperature between room temperature and 120° C. and for between 5 min and 2 h and demolding to obtain a pad, attaching a backplate to the pad, curing for a time between X and Y hours at a temperature of between X and Y. The friction material obtained with the method is for the manufacture of friction layers/blocks for friction elements such as braking elements, including vehicle brake pads or blocks, and/or friction discs.