The present disclosure relates to the manufacture of ceramic products by aqueous gelcasting. Exemplary ceramic products include sanitary ware, such as toilets and sinks. The process includes a slurrying step, a mixing step, a molding step involving aqueous gelcasting, a drying step, a glazing step, and a firing step.

Methods and apparatus are provided for pressure casting ceramic bodies. Methods and apparatus are provided for rapid ejection of cast ceramic bodies from a mold. A mold is described that has an impermeable cavity surface to provide dry release of the cast body. Ceramic bodies produced by the methods and apparatus have smooth, non-tacky surfaces after ejection from the mold.

A method of fabricating a barrier layer on a substrate includes mixing gettering particles, diffusive particles, and matrix material in a carrier fluid to form a slurry; applying a layer of the slurry to the substrate; adjusting the surface of the layer of the slurry; and sintering the layer of the slurry to form a barrier layer. An article is also disclosed.

A slip casting mold is useful for producing a ceramic die cast part. The slip casting mold includes a first mold part with a first main part and a first filtration layer and comprising at least one second mold part with a second main part and a second filtration layer. The first main part is equipped with at least one first dewatering channel with at least one dewatering channel end that opens into a second dewatering channel within the second mold part or into a dewatering channel within an additional dewatering body in a casting position.

A toilet assembly includes a flush engine having a bowl, a sump at a lower portion of the bowl, and a trapway extending from the sump. The toilet assembly further includes a first polymeric layer at least partially surrounding the flush engine, the first polymeric layer comprising a foam. The toilet assembly further includes a second polymeric layer provided on the first polymeric layer, the second polymeric layer comprising resin.

This invention relates to production method comprising processes of slip casting and freeze drying, which is a hybrid system, for developing hydroxyapatite-containing bio-ceramic developed by combined utilization of medical and engineering sciences in order to use on bone diseases, wherein it discloses a new hybrid system comprising process steps of preparing a first suspension containing powder ceramic, solvent and dispersant mixture by slip casting method, molding the first suspension mixture and allowing it to dry from outside to inside, pouring excessive (residual) slip (first suspension) out of the mold when it reaches to desired thickness, removing the material shaped to form compact part (6) of the bone cortical layer from the mold, preparation of the second suspension mixture comprising powder ceramic, solvent, dispersant and binder for the formation of the trabecular part (5) by freeze drying, cooling the second suspension until the liquid (1) is frozen so as to form trabecular part (5), obtaining the solid (2) by removing the free water in the substance to be dried in the first drying phase, removing the relative water to obtain vapor (3) in the second drying phase.

A method for recycling concrete mass in a slipform casting process, where the concrete mass is first cast and compacted with a slipform casting machine comprising a restricted cross-section to form a concrete product to be cast and at least one concrete mass tank for feeding concrete mass to the restricted cross-section, and the cast concrete mass is removed from areas of the fresh cast portion of the concrete product, wherein the removed fresh concrete mass is conveyed and dosed back to the at least one concrete mass tank of the slipform casting machine. The invention also relates to a system and a casting machine for implementing the method.

A method for recycling concrete mass in a slipform casting process, where the concrete mass is first cast and compacted with a slipform casting machine comprising a restricted cross-section to form a concrete product to be cast and at least one concrete mass tank for feeding concrete mass to the restricted cross-section, and the cast concrete mass is removed from areas of the fresh cast portion of the concrete product, wherein the removed fresh concrete mass is conveyed and dosed back to the at least one concrete mass tank of the slipform casting machine. The invention also relates to a system and a casting machine for implementing the method.

Methods and apparatus are provided for increasing the rate of casting ceramic bodies from a slurry or suspension. Methods and apparatus are successfully used for casting ceramic bodies from micron-sized zirconia ceramic at an accelerated rate. Methods described herein may also be used for casting ceramic bodies from nano-sized zirconia ceramic. The casting apparatus may be configured for use in a plurality of operational modes. Ceramic bodies produced by the methods and apparatus are suitable for use in dental applications.

A toilet assembly includes a flush engine having a bowl, a sump at a lower portion of the bowl, and a trapway extending from the sump. The toilet assembly further includes a first polymeric layer at least partially surrounding the flush engine, the first polymeric layer comprising a foam. The toilet assembly further includes a second polymeric layer provided on the first polymeric layer, the second polymeric layer comprising resin.