A concrete product set by pouring a concrete slurry includes a) a concrete mixture; b) a graphene oxide admixture; and c) at least one reinforcing fiber selected from the group of fibers. As the poured concrete slurry cures, the poured slurry hardens into a composite material product, and the composite material is embedded with graphene oxide. In another exemplary embodiment, the present invention is directed to a process for preparing a concrete product. The process comprises the steps of a) preparing a concrete slurry with integral graphene oxide; b) pouring the concrete slurry; c) allowing the concrete slurry to cure; and d) optionally spray-applying graphene oxide and/or optional colloidal silica as a curing technique. In another exemplary embodiment, the present invention is directed to the product itself; namely, a concrete product with fibers and embedded graphene oxide flakes.

Provided is an apparatus for preparing an aerogel blanket, the apparatus comprising: a bobbin around which a blanket is wound; a body provided with a gelling tank in which the bobbin is accommodated; a driving member configured to allow the bobbin accommodated in the gelling tank to rotate; and a silica sol supply member configured to gelate the blanket as silica sol is injected into the gelling tank to impregnate the blanket rotating by the bobbin.

A cement-based tile formed from a mixture comprising: a cement in the range of about 0.1 to 88% by wet weight percent; a secondary material in the range of about 0.1 to 50% by wet weight percent, the secondary material comprising limestone, sand, silica sand, gypsum, silica fume, fumed silica, Plaster of Paris, calcium carbonate, fly ash, slag, rock, or a combination thereof; a reinforcement fiber in the range of about 0.5 to 20% by wet weight percent, the reinforcement fiber comprising cellulose fiber, glass fiber, plastic fiber, polypropylene fiber, polyvinyl alcohol (PVA) fiber, homopolymer acrylic fiber, alkali-resistant fiber, or a combination thereof; a rheology modifying agent in the range of about 0.5 to 10% by wet weight percent; a water in the range of 10 to 60% of a total wet material weight; and wherein the mixture is extruded or molded to form the cement-based tile.

Provided is a building material that is lightweight, exhibits excellent formability, and is inhibited from being damaged during transportation, and a method for producing the same. Specifically, provided is a method for producing a building material, including: a first step of curing a core layer material including a hydraulic material, a silica-containing material, and an aluminum powder, to react the aluminum powder and form bubbles, and incompletely hardening the hydraulic material and the silica-containing material, to form a foamed core layer; a second step of dispersing a surface layer material including a hydraulic material, and a silica-containing material, to form an unfoamed surface layer; a third step of stacking the foamed core layer on the unfoamed surface layer, to form a stack including the unfoamed surface layer and the foamed core layer; and a fourth step of pressing and curing the stack, and a building material produced therewith.

Disclosed is a method for producing a plate, wherein liquid, ultra-high-strength concrete is introduced into a formwork, which delimits a cavity, the cavity consisting of a first, flat region and a second, flat region adjoining the first region, the first and second regions having the same depth and being inclined with respect to one another at a bend angle of 120° to 170°. The concrete is introduced, in particular pumped, into the formwork from the bottom, rises in the formwork and hardens in the formwork in the shape of a bent plate.

A cement-based tile formed from a mixture comprising: a cement in the range of about 0.1 to 88% by wet weight percent; a secondary material in the range of about 0.1 to 50% by wet weight percent, the secondary material comprising limestone, sand, silica sand, gypsum, silica fume, fumed silica, Plaster of Paris, calcium carbonate, fly ash, slag, rock, or a combination thereof; a reinforcement fiber in the range of about 0.5 to 20% by wet weight percent, the reinforcement fiber comprising cellulose fiber, glass fiber, plastic fiber, polypropylene fiber, polyvinyl alcohol (PVA) fiber, homopolymer acrylic fiber, alkali-resistant fiber, or a combination thereof; a rheology modifying agent in the range of about 0.5 to 10% by wet weight percent; a water in the range of 10 to 60% of a total wet material weight; and wherein the mixture is extruded or molded to form the cement-based tile.

Tooling assemblies and methods for using a tooling assembly to shape an article are provided. For example, a tooling assembly has a forward end and an aft end and comprises a first tool segment, a second tool segment, a forward cam portion near the forward end, and an aft cam portion near the aft end. The forward cam portion defines a follower surface, and at least a portion of the follower surface has a curvilinear profile. The aft cam portion defines a first surface extending at a first angle and a second surface extending at a second angle. The first and second tool segments define a cavity for shaping an article. An exemplary method comprises positioning an article preform within the cavity and inserting a fastener within the aft end of the tooling assembly until the fastener is fully inserted within the tooling assembly.

Tooling assemblies and methods for using a tooling assembly to shape an article are provided. For example, a tooling assembly has a forward end and an aft end and comprises a first tool segment, a second tool segment, a forward cam portion near the forward end, and an aft cam portion near the aft end. The forward cam portion defines a follower surface, and at least a portion of the follower surface has a curvilinear profile. The aft cam portion defines a first surface extending at a first angle and a second surface extending at a second angle. The first and second tool segments define a cavity for shaping an article. An exemplary method comprises positioning an article preform within the cavity and inserting a fastener within the aft end of the tooling assembly until the fastener is fully inserted within the tooling assembly.

A production line and process including a moving carrier web for transporting the panel, and a device for controlling thickness of a formed, but not yet set, fiber reinforced cementitious panel slurry on the web. The thickness control device may include an angled rigid plate for contacting a downstream end of the angled plate with the slurry on the moving carrier web and a mounting stand for mounting the angled rigid. The thickness control device may include a flat horizontal plate at a fixed height over the moving carrier for contacting the entire lower surface of the horizontal plate with a facer on the slurry on the moving carrier web. Or, the thickness control device may include the angled plate and include the horizontal plate that contacts the facer.

A concrete structure formed of a mixture of concrete and a plurality of custom manufactured twisted steel micro-reinforcements (TSMRs). Each TSMR has a twist pitch of two or more twists per 25.4 mm applied along its longitudinal axis. The TSMRs are made from a common base stock and have the number of twists predetermined such that a concrete structure formed with at least 10 wt. % per unit volume less TSMRs than fibers in a conventional concrete structure exhibits the same or better performance than the conventional concrete structure in one or more of a stress, deflection, energy, or crack mouth opening (CMOD) properties as determined through defined standard tests. The performance requirement may be based on the actual test result and/or the consistency (coefficient of variation of the result).