Patent classifications
B28B3/20
HONEYCOMB STRUCTURE AND METHOD FOR MANUFACTURING HONEYCOMB STRUCTURE
A honeycomb structure includes honeycomb segments each having a porous partition wall defining a plurality of cells, and includes a porous bonding layer containing a crystalline anisotropic ceramic and disposed so as to bond side surfaces of the honeycomb segments to each other. A ratio of a pore volume (cc/g) of a fine pore defined as a pore in the bonding layer having a pore diameter of 10 μm or more and less than 50 μm with respect to a pore volume (cc/g) of a coarse pore defined as a pore in the bonding layer having a pore diameter of 50 μm or more and 300 μm or less is from 2.0 to 3.5, the pore volume of the fine pore is from 0.15 to 0.4 cc/g, and the pore volume of the coarse pore is from 0.05 to 0.25 cc/g.
PLUGGED HONEYCOMB STRUCTURE
A plugged honeycomb structure in which in a cross section of a honeycomb structure body which is perpendicular to an extending direction of cells, inflow cells are disposed to surround an outflow cell, and the number of the inflow cells is larger than the number of the outflow cells, and the cross section has a plurality of intersecting portions of partition walls each defining the inflow cells which are adjacent to each other, and in 60% or more of a total number of the intersecting portions, a relation between a diameter (D.sub.1) of a circle inscribed in the intersecting portion and a diameter (D.sub.0) of a circle inscribed in the partition wall defining the inflow cell and the outflow cell which are adjacent to each other satisfies D.sub.1/(√2×D.sub.0)=1.20 to 1.80
PLUGGED HONEYCOMB STRUCTURE
A plugged honeycomb structure in which in a cross section of a honeycomb structure body which is perpendicular to an extending direction of cells, inflow cells are disposed to surround an outflow cell, and the number of the inflow cells is larger than the number of the outflow cells, and the cross section has a plurality of intersecting portions of partition walls each defining the inflow cells which are adjacent to each other, and in 60% or more of a total number of the intersecting portions, a relation between a diameter (D.sub.1) of a circle inscribed in the intersecting portion and a diameter (D.sub.0) of a circle inscribed in the partition wall defining the inflow cell and the outflow cell which are adjacent to each other satisfies D.sub.1/(√2×D.sub.0)=1.20 to 1.80
METHOD OF PREDICTING FORMED BODY DENSITY AND METHOD OF MANUFACTURING CERAMIC FIRED BODY
The method of predicting a formed body density includes: a correlation calculating step of obtaining the correlation between the formed body density of the formed body and the porosity of the fired body; and a formed body density predicting step including: in a case of preparing a kneaded material A from a ceramic raw material having substantially the same composition as a ceramic raw material used for preparing a kneaded material, preparing a formed body B by forming the kneaded material A, preparing a dried body C by drying the formed body B, and preparing a fired body D having a desired porosity by firing the dried body C, calculating a predicted value of the formed body density of the formed body B corresponding to the desired porosity of the fired body D using the correlation.
CUTTING METHOD OF HONEYCOMB FORMED BODY, AND MANUFACTURING METHOD OF HONEYCOMB STRUCTURE
The cutting method of a honeycomb formed body includes an end face cutting step of cutting both end faces of the ceramic honeycomb formed body before fired, by use of blade type rough-cutting grinding wheels in which coarse abrasive grain layers are formed; a honeycomb formed body rotating step of rotating the honeycomb formed body round a rotation axis which is a central axis perpendicular to the end faces of the honeycomb formed body; and an end face finishing step of disposing two finish-polishing grinding wheels via a predetermined distance so that finishing abrasive grain layers formed in the finish-polishing grinding wheels face each other, rotating the finish-polishing grinding wheels round a rotary shaft which is a central shaft of the finish-polishing grinding wheels, and moving the honeycomb formed body to pass the honeycomb formed body between the two finish-polishing grinding wheels, thereby finish-polishing cut surfaces which are cut.
CUTTING METHOD OF HONEYCOMB FORMED BODY, AND MANUFACTURING METHOD OF HONEYCOMB STRUCTURE
The cutting method of a honeycomb formed body includes an end face cutting step of cutting both end faces of the ceramic honeycomb formed body before fired, by use of blade type rough-cutting grinding wheels in which coarse abrasive grain layers are formed; a honeycomb formed body rotating step of rotating the honeycomb formed body round a rotation axis which is a central axis perpendicular to the end faces of the honeycomb formed body; and an end face finishing step of disposing two finish-polishing grinding wheels via a predetermined distance so that finishing abrasive grain layers formed in the finish-polishing grinding wheels face each other, rotating the finish-polishing grinding wheels round a rotary shaft which is a central shaft of the finish-polishing grinding wheels, and moving the honeycomb formed body to pass the honeycomb formed body between the two finish-polishing grinding wheels, thereby finish-polishing cut surfaces which are cut.
METHOD OF MANUFACTURING CERAMIC STRUCTURE
A manufacturing method includes a mixing step, a kneading step of kneading a wet mixture, a liquid adding step of further adding a liquid to a kneaded material, a forming step of extruding a forming material of which viscosity is adjusted into a honeycomb formed body, a drying step of drying the honeycomb formed body, and a dimension measuring step of measuring a dry dimension of a honeycomb dried body that has been dried, where in the liquid adding step, the amount of the liquid to be added is adjusted based on the result of measuring the dry dimension of the honeycomb dried body.
METHOD OF MANUFACTURING CERAMIC STRUCTURE
A manufacturing method includes a mixing step, a kneading step of kneading a wet mixture, a liquid adding step of further adding a liquid to a kneaded material, a forming step of extruding a forming material of which viscosity is adjusted into a honeycomb formed body, a drying step of drying the honeycomb formed body, and a dimension measuring step of measuring a dry dimension of a honeycomb dried body that has been dried, where in the liquid adding step, the amount of the liquid to be added is adjusted based on the result of measuring the dry dimension of the honeycomb dried body.
HONEYCOMB STRUCTURE
A honeycomb structure has a pillar-shaped honeycomb structure body having porous partition walls which defines cells which forms a passage of liquid extended from an inflow end face toward an outflow end face, a circumferential wall arranged to surround a circumference of the partition walls. The honeycomb structure body has an outermost circumference cell structure including a complete cell arranged at the outermost circumference of the honeycomb structure body, a center cell structure formed by the cells arranged at a center part at an inner side to the outermost circumference cell structure, and a boundary wall arranged at a boundary part between the outermost circumference cell structure and the center cell structure. The outermost circumference cell structure and the center cell structure are formed as different structures to each other, and a thickness of the boundary wall is set to be thicker than a thickness of the circumferential wall.
HONEYCOMB STRUCTURE
A honeycomb structure has a pillar-shaped honeycomb structure body having porous partition walls which defines cells which forms a passage of liquid extended from an inflow end face toward an outflow end face, a circumferential wall arranged to surround a circumference of the partition walls. The honeycomb structure body has an outermost circumference cell structure including a complete cell arranged at the outermost circumference of the honeycomb structure body, a center cell structure formed by the cells arranged at a center part at an inner side to the outermost circumference cell structure, and a boundary wall arranged at a boundary part between the outermost circumference cell structure and the center cell structure. The outermost circumference cell structure and the center cell structure are formed as different structures to each other, and a thickness of the boundary wall is set to be thicker than a thickness of the circumferential wall.