B28B7/0097

BLOCK, BLOCK SYSTEM AND METHOD OF MAKING A BLOCK

A block, block system and method of making a wall block. A block with multiple embodiments of a visually exposed surface having three dimensional shaped areas and three dimensional angular valleys or joints that can be used to construct a patio, wall, fence or the like; the multiple embodiments creating a more random and natural appearance. A mold box having a moveable liner and a stripper shoe that impart three dimensional shaped areas and three dimensional angular valleys or joints onto an exposed surface of a block. The moveable liner and stripper shoe also impart a parting line onto the exposed surface of the block.

Construction blocks

An interlocking construction block system comprising a family of blocks that interlock along three axes, including a left/right axis, a front/back axis, and an up/down axis. The family of blocks are self-aligning and do not require skilled labor or mortar to create a structure of any length, width, height, or shape. Each block comprises a specific geometry that allows all blocks in the family to interlock in a woven pattern that not only locks the blocks in place but also allows even distribution of structural weights and stresses. The disclosed blocks can be manufactured in different sizes to conform to any building code requirement and to create wall lengths to a one-inch measurement. The blocks may comprise channel openings to allow for plumbing, electrical, and structural reinforcements in the structure and may each be reinforced with an internal mesh cage.

ADJUSTABLE LOCATOR RETAINING WALL BLOCK AND MOLD APPARATUS
20180272574 · 2018-09-27 · ·

A system of retaining wall blocks, a method of assembling a retaining wall block assembly, and a mold for manufacturing retaining wall blocks having adjustable engagement configurations.

Lithium stuffed garnet setter plates for solid electrolyte fabrication

Setter plates are fabricated from Li-stuffed garnet materials having the same, or substantially similar, compositions as a garnet Li-stuffed solid electrolyte. The Li-stuffed garnet setter plates, set forth herein, reduce the evaporation of Li during a sintering treatment step and/or reduce the loss of Li caused by diffusion out of the sintering electrolyte. Li-stuffed garnet setter plates, set forth herein, maintain compositional control over the solid electrolyte during sintering when, upon heating, lithium is prone to diffuse out of the solid electrolyte.

SIMULATED STONE LANDSCAPE EDGING
20180255714 · 2018-09-13 · ·

A method of manufacturing a landscape edging apparatus is disclosed. Here, the method can include providing a pre-fabricated mold having a simulated masonry or stone configuration, positioning a plurality of tubular members onto the mold, and disposing an oil-based material into the mold. The method can further include disposing a first layer of a first polymer-based material into the mold, disposing one or more of a rock, grout, or sand-based material into the mold, and disposing a second layer of a second polymer-based material into the mold. The method can then further include the steps of curing the first and second layers within the mold into the landscape edging apparatus.

MANUFACTURED RETAINING WALL BLOCK WITH IMPROVED FALSE JOINT
20180257271 · 2018-09-13 · ·

A retaining wall block having a false joint and a system of retaining wall blocks. The retaining wall block includes a body having a first textured surface and a second textured surface and a false joint dividing the first and second textured surface. The false joint can have a depth divided by the width greater than two inches. The false joint can have an interior angle of less than ten degrees. The system includes a plurality of retaining wall blocks and a first course of retaining wall blocks engaged with a second course of retaining wall blocks below. Each block in the system comprising a front face having a first textured surface and a second textured surface and a false joint dividing the first and second textured surface. The false joint can extend a predetermined depth of a third surface.

Method and apparatus for dry cast facing concrete deposition
10059043 · 2018-08-28 · ·

An apparatus and method for manufacturing masonry blocks using a face mix shuttle comprising an angled shovel for depositing a controllable amount of face mix onto a surface of a masonry block.

MODULAR MOLD SETS AND METHODS FOR MANUFACTURING CONSTRUCTION BLOCKS
20180222081 · 2018-08-09 ·

A mold set for manufacturing interlocking construction blocks comprising a modular family molds and connecting side walls. The molds may be configured to create assembled female molds that may be filled with fluid cement, which can be removed from the female molds with corresponding male molds. Each assembled female mold may comprise one or more interlocking sections that allow the resulting blocks to interlock in three directions along three axes, including a left/right axis, a front/back axis, and an up/down axis. Each block comprises a specific geometry that allows all blocks in the family to interlock in a woven pattern that not only locks the blocks in place but also allows even distribution of structural weights. The disclosed modular mold sets allow blocks to be manufactured in different sizes to conform to any building code requirement and to create wall lengths to a one-inch measurement.

CONSTRUCTION BLOCKS
20180223524 · 2018-08-09 ·

An interlocking construction block system comprising a family of blocks that interlock along three axes, including a left/right axis, a front/back axis, and an up/down axis. The family of blocks are self-aligning and do not require skilled labor or mortar to create a structure of any length, width, height, or shape. Each block comprises a specific geometry that allows all blocks in the family to interlock in a woven pattern that not only locks the blocks in place but also allows even distribution of structural weights and stresses. The disclosed blocks can be manufactured in different sizes to conform to any building code requirement and to create wall lengths to a one-inch measurement. The blocks may comprise channel openings to allow for plumbing, electrical, and structural reinforcements in the structure and may each be reinforced with an internal mesh cage.

METHOD AND MOLD FOR MANUFACTURING AN INTERLOCKING CONCRETE RETAINING WALL BLOCK
20180195276 · 2018-07-12 · ·

A mold for manufacturing interlocking, dry-cast concrete retaining wall blocks in an upright orientation comprises a mold box comprising two side walls joined to end walls to define a mold cavity, a top face, and a substantially open bottom face. Partitions configured to define a space between adjacent blocks or a space between a block and a side of the mold box extend parallel to the side walls of the mold box substantially from the top face into the mold cavity, to form first transverse portions of the profile of the top and bottom surfaces the blocks which do not include any undercut portion that would impede removal of the mold box in a substantially vertical direction. At least one removable insert comprises insert members which, when positioned in the mold box beneath the partitions, form remaining transverse portions of the profile of the top and bottom surfaces, the remaining transverse portions including at least one undercut portion. The insert members, when in position in the mold box for casting, are substantially in lateral alignment with respective bottom surfaces of at least some of the partitions and can be inserted and retracted through openings in an end wall of the mold box.