A method of forming simulated stone or brick column or a retaining wall is made up of rows of masonry blocks of generally trapezoidal configuration arranged in end-to-end relation to one another in each row, each block including a recessed portion being aligned with one another in each row and each block having textured wall surfaces simulating the appearance of brick or stone along one or more wall surfaces arranged in different configurations without the necessity of interlocking the blocks together.

Embodiments of a mold for making a retaining wall blocks are disclosed. The mold enables blocks to be made more quickly by enabling separation of each block from the mold housing when the block is cured sufficiently to enable separation. Once separated, the block can be permitted to fully cure away from the mold housing, while the mold housing is re-used to produce one or more other blocks. In one embodiment, among others, the mold has a movable bottom tray and a mold housing with at least one door. The mold housing has an opening designed to receive and introduce a fabrication material, such as concrete, into the cavity. Once a block is sufficiently cured, it is separated from the mold housing on the tray through the at least one door, and a new tray is inserted in the mold housing to make another block.

A portable molding apparatus includes a lower portion including an extension device that is movable between an extended position and a retracted position, and a platform coupled to the extension device, an upper portion positioned above the lower portion, the upper portion including a base, a plurality of walls extending upward from the base, the plurality of walls defining a cavity bounded by the plurality of walls and the base, and a lid positioned over the cavity, a core positioned within the cavity defined by the plurality of walls, and a pin coupled to the core and extending downward from the core through the base, where the pin is spaced apart from the platform when the extension device is in the retracted position and the pin is engaged with the platform when the extension device is in the extended position.

A portable molding apparatus includes a lower portion including an extension device that is movable between an extended position and a retracted position, and a platform coupled to the extension device, an upper portion positioned above the lower portion, the upper portion including a base, a plurality of walls extending upward from the base, the plurality of walls defining a cavity bounded by the plurality of walls and the base, and a lid positioned over the cavity, a core positioned within the cavity defined by the plurality of walls, and a pin coupled to the core and extending downward from the core through the base, where the pin is spaced apart from the platform when the extension device is in the retracted position and the pin is engaged with the platform when the extension device is in the extended position.

A molded concrete U-wall construction block including a molded concrete U-wall construction block structure formed from cured concrete poured about a block cage made from reinforcing material during a block manufacturing process. The block cage includes an open aperture formed in each of its stem reinforcing portions. During the block manufacturing process, the first and second support members of a support mechanism are inserted within the open apertures formed in the stem reinforcing sections of the block cage, and cooperate with the open apertures of the block cage so as to (i) support the block cage when being loaded into a block manufacturing machine, (ii) define central apertures molded in each stem portion of the concrete U-wall construction block structure, and (iii) lift the molded concrete U-wall construction block when being unloaded from the machine.

A press for making a cutting tool green body having at least one helical flute includes a die having an opening with a helical protrusion and a punch having at least one helical groove having a shape that matches a shape of the helical protrusion. An electrical punch drive system is arranged to simultaneously rotate the punch, relative to a longitudinal axis of the opening in the die, and axially advance the punch into and along a direction of the longitudinal axis of the opening in the die. A method for making a cutting tool green body having at least one helical flute is also disclosed.

A press for making a cutting tool green body having at least one helical flute includes a die having an opening with a helical protrusion and a punch having at least one helical groove having a shape that matches a shape of the helical protrusion. An electrical punch drive system is arranged to simultaneously rotate the punch, relative to a longitudinal axis of the opening in the die, and axially advance the punch into and along a direction of the longitudinal axis of the opening in the die. A method for making a cutting tool green body having at least one helical flute is also disclosed.

A method and device for manufacturing a cutting insert green body, the method includes the step of providing a compression tool having an upper and lower die, and an upper and lower punch. The upper die defines a punch tunnel in which the upper punch slides, and the lower die defines a punch tunnel in which the lower punch slides. The dies define a die cavity to accommodate a powder to be compressed by action of the respective punches to form the green body. Powder in the die cavity is compressed by forwarding the upper punch through the punch tunnel of the upper die and a predetermined distance L through the opening of the lower die. The upper die is displaced relative to the opening of the lower die and the upper punch is removed from the lower die to move the green body out of the lower die through the opening thereof.

A method and device for manufacturing a cutting insert green body, the method includes the step of providing a compression tool having an upper and lower die, and an upper and lower punch. The upper die defines a punch tunnel in which the upper punch slides, and the lower die defines a punch tunnel in which the lower punch slides. The dies define a die cavity to accommodate a powder to be compressed by action of the respective punches to form the green body. Powder in the die cavity is compressed by forwarding the upper punch through the punch tunnel of the upper die and a predetermined distance L through the opening of the lower die. The upper die is displaced relative to the opening of the lower die and the upper punch is removed from the lower die to move the green body out of the lower die through the opening thereof.

Molds and processes that permit high-speed, mass production of retaining wall blocks having patterned or other processed front faces, as well as retaining wall blocks formed by such processes. The invention permits the front face of the block to be impressed with a pattern or otherwise directly processed, to allow the formation of pre-determined block front faces, while at the same time facilitating high-speed, high-volume production of blocks. A mirror image of the desired pattern can be created on a stripper shoe by selecting a desired three-dimensional surface from a naturally occurring or man made object and digitally scanning the selected three-dimensional pattern to create scanned data. The scanned data can then be used to machine a face of the stripper shoe that is the mirror image of the selected pattern.