First and second constituting components are injection-molded and joined within one pair of molds. In order to join the first and second constituting components, one of the respective regions of the first and second constituting components abutted to each other is pushed into the other.

A method of manufacturing a series of prefabricated prefinished volumetric construction (PPCV) modules, including the steps of casting a slab of a new module in the series of modules against an adjoining slab of a previous module in the series of modules; casting opposed walls of the new module on opposed sides of the slab, wherein one of said walls is cast against an adjoining wall of said previous module; casting a roof slab on said opposed walls of the new module, the roof slab being cast against an adjoining roof slab of said previous module; separating the new module from the previous module; repeating steps (a) to (d) for each successive module in the series, wherein the side walls of each module in the series of modules are matched to side walls of neighboring modules in the series of modules.

A method for 3D printing a prefabricated modular building includes rotating an intermediate module (300) by 90 degrees to obtain a fabricated module (400), so that two originally vertical walls (A, C) become horizontal walls, and the other two walls (B, D) become supporting walls. This enables the building to be able to receive stresses as a whole, improving the stability of the building.

A robotic casting machine (RCM) provides for on-site, or near-site casting and automated production of cast components, such as concrete modular, volumetric building components. The RCM includes stationary and mobile support structures, which can be positioned in a loading configuration, a casting configuration and an ejection configuration in which the cast volumetric component may be ejected from the mold. Tipping machines located beneath the cast component facilitate ejection, rotation and loading of the ejected module onto a transport surface for transport of the module. The support structures are constructed of prefabricated frames that may include at least one standardized section, which may be utilized on every project, and may also include a customized section, which may be provided to achieve desired dimensions of the cast module on a particular project. A casting process is provided in which a volumetric module is cast in a rotated orientation, in which the floor is cast with an initial vertical orientation, the transverse walls extend in a horizontal orientation, which is cast in vertical wall forms, and a longitudinal wall extends horizontally along the top of the mold. Modular, volumetric components created using the RCM and casting process are also described.

A robotic casting machine (RCM) provides for on-site, or near-site casting and automated production of cast components, such as concrete modular, volumetric building components. The RCM includes stationary and mobile support structures, which can be positioned in a loading configuration, a casting configuration and an ejection configuration in which the cast volumetric component may be ejected from the mold. Tipping machines located beneath the cast component facilitate ejection, rotation and loading of the ejected module onto a transport surface for transport of the module. The support structures are constructed of prefabricated frames that may include at least one standardized section, which may be utilized on every project, and may also include a customized section, which may be provided to achieve desired dimensions of the cast module on a particular project. A casting process is provided in which a volumetric module is cast in a rotated orientation, in which the floor is cast with an initial vertical orientation, the transverse walls extend in a horizontal orientation, which is cast in vertical wall forms, and a longitudinal wall extends horizontally along the top of the mold. Modular, volumetric components created using the RCM and casting process are also described.

A method of forming a structural oil pan via lost core molding is disclosed. The structural oil pan comprises a bracket portion configured for mounting to the vehicle, a pan portion integrated with the bracket portion and defining an oil reservoir, and a structural section formed via lost core molding and defining a cavity. The method comprises the step of lost core molding by forming a metal core, molding the bracket portion and/or the pan portion about the metal core, and removing the metal core to form the structural section in at least one of the bracket portion and the pan portion. The method also includes co-molding the bracket portion and the pan portion together to form the structural oil pan.

A resin molding method according to the present invention is a resin molding method that fills a space between an insertion hole provided in a workpiece and a member to be fixed inserted into the insertion hole with resin, the method comprising: injecting a first tablet formed of thermosetting resin having a first temperature into a position of a pot far from the workpiece, the pot pouring the resin into the workpiece and being provided in a molding die, injecting a second tablet formed of thermosetting resin having a second temperature higher than the first temperature into a position of the pot close to the workpiece; pouring the thermosetting resin into the insertion hole of the workpiece in an order of the second tablet and the first tablet by a plunger that slides in the pot.

A pre-cast concrete stair tread is provided where the stair tread has reinforced corrugated metal embedded within the core of the concrete stair tread. The corrugations are lined up along the elongated direction of the stair tread. Concrete is poured and cured over at least one side of the corrugated metal. Additionally, the pre-cast concrete stair tread may have one or more metal straps fixed on the reinforced corrugated metal in a direction perpendicular to the corrugations and the elongated direction.

A pre-cast concrete stair tread is provided where the stair tread has reinforced corrugated metal embedded within the core of the concrete stair tread. The corrugations are lined up along the elongated direction of the stair tread. Concrete is poured and cured over at least one side of the corrugated metal. Additionally, the pre-cast concrete stair tread may have one or more metal straps fixed on the reinforced corrugated metal in a direction perpendicular to the corrugations and the elongated direction.

Provided is a method for manufacturing a liquid-ejecting head whereby in die slide injection molding it is possible to stably inject resin in secondary molding without damaging the shapes of parts that were formed in primary molding. In order for that, in the connecting section in which a convex section of a cover member is inserted into an opening of a liquid-supply member, the closest distance to the opening in the area where secondary resin is injected is made larger than the gap between the opening and the convex section. As a result, the resin is prevented from flowing into a liquid path during the secondary molding.