B28B7/36

Process for producing a moulding using a water-soluble casting mould and material system for the production thereof

A method for producing molded parts (16), a water-soluble casting mold (6) being produced in a first step using a layering method, in particular using a powder bed-based layering method. In a second step, the surface of the casting mold (6) is sealed with the aid of a material (9; 10). A casting of the molded part (16) is then formed by filling the casting mold (6) with a free-flowing, hardenable material (13), in particular a hydraulically setting material. After the casting has solidified, the casting mold (6) is dissolved with the aid of an aqueous solution (18), in particular a heated aqueous solution (18). The present application furthermore relates to a material system for producing a water-soluble casting mold (6), comprising at least one water-soluble material for building a casting mold (6) in a layering method, as well as comprising at least one material (9; 10) for sealing the surface of the casting mold (6).

TARGETED DELIVERY OF CONCRETE ADMIXTURE
20190194079 · 2019-06-27 ·

A sheet 100 of water-soluble material such as polyvinyl alcohol comprises a plurality of individual, sealed pockets 110, each pocket containing concrete admixture. The sheet is cut to size and attached to the interior of a formwork structure 200 with, for example, PVA glue. After concrete is poured into the formwork, covering the sheet 100, the sheet dissolves, releasing the admixture onto the surface of the concrete as it sets. In another arrangement, a sealed container 300 formed from a water-soluble material contains concrete admixture. The external wall of the container has a plurality of regions 320 where a thickness of the wall is reduced. The container is attached to interior walls of a formwork structure 200 or to reinforcing bars inside a formwork structure. After concrete is poured into the formwork, submerging the container, the container dissolves, with the thinner regions dissolving sooner, releasing the admixture into the concrete.

Method for manufacturing a refractory part made of composite material

A method of fabricating a part out of composite material, includes forming a fiber texture from refractory fibers; placing the texture in a mold having an impregnation chamber including in its bottom portion a part made of porous material, the impregnation chamber being closed in its top portion by a deformable impermeable diaphragm separating the impregnation chamber from a compacting chamber; injecting a slip containing a powder of refractory particles into the impregnation chamber; injecting a compression fluid into the compacting chamber, to force the slip to pass through the texture; draining the liquid of the slip via the porous material part, while retaining the powder of refractory particles inside the texture so as to obtain a fiber preform filled with refractory particles; drying the fiber preform; unmolding the preform; and sintering the refractory particles present in the preform in order to form a refractory matrix in the preform.

Ceramic component casting
10328605 · 2019-06-25 · ·

Methods for improved ceramics component casting. One such method may include vacuuming a ceramic-based slurry mixture and/or vacuuming a component mold. The vacuuming of the ceramic-based slurry mixture and the component mold may be to remove air bubbles from the respective elements. More specifically, the vacuuming may remove air bubbles from the ceramic-based slurry mixture and from a cavity of the component mold, respectively. The method may also include disposing the ceramic-based slurry mixture into the cavity of the component mold, and continuously vacuuming the cavity of the component mold including the ceramic-based slurry mixture for a predetermined time to remove any additional air bubbles included in the ceramic-based slurry mixture. Finally, the method may include forming a ceramic component within the continuously vacuumed cavity of the component mold over the duration of the predetermined time. The ceramic component formed from the ceramic-based slurry mixture.

Ceramic component casting
10328605 · 2019-06-25 · ·

Methods for improved ceramics component casting. One such method may include vacuuming a ceramic-based slurry mixture and/or vacuuming a component mold. The vacuuming of the ceramic-based slurry mixture and the component mold may be to remove air bubbles from the respective elements. More specifically, the vacuuming may remove air bubbles from the ceramic-based slurry mixture and from a cavity of the component mold, respectively. The method may also include disposing the ceramic-based slurry mixture into the cavity of the component mold, and continuously vacuuming the cavity of the component mold including the ceramic-based slurry mixture for a predetermined time to remove any additional air bubbles included in the ceramic-based slurry mixture. Finally, the method may include forming a ceramic component within the continuously vacuumed cavity of the component mold over the duration of the predetermined time. The ceramic component formed from the ceramic-based slurry mixture.

Ceramic filter and manufacturing method therefor

In order to enable stable provision of an upward release tube-type ceramic filter used in a molten metal bath and having a side wall with a height of 300 mm or greater, this method for manufacturing a ceramic filter, which is an upward release tube-type integrally molded article for removing unwanted substances from molten metal, has: a step for kneading a mixture of an aggregate comprising ceramic particles, a prescribed binding agent, and water to prepare a base material; a step for integrally forming an upward release tube-type ceramic filter precursor from the prepared base material; step for drying the precursor; a step for providing a retainer for the dried precursor for supporting a side wall of the precursor; a step for subsequently sintering the precursor; and a step for removing the retainer after sintering.

BLOCK REINFORCEMENT CAGE HAVING STEM REINFORCEMENT PORTIONS WITH OPEN APERTURES FORMED THEREIN, FOR USE IN REINFORCING A MOLDED CONCRETE U-WALL CONSTRUCTION BLOCK

A block reinforcement cage made from reinforcing material and adapted for loading within a machine during a block manufacturing process for molding a concrete U-wall construction block structure. The block cage includes an open aperture formed in each of its stem reinforcing portions. During the block manufacturing process, the first and second support members of a support mechanism are inserted within the open apertures formed in the stem reinforcing sections of the block cage, and cooperate with the open apertures of the block cage so as to (i) support the block cage when being loaded into a block manufacturing machine, (ii) define central apertures molded in each stem portion of the concrete U-wall construction block structure, and (iii) lift the molded concrete U-wall construction block when being unloaded from the machine.

BLOCK REINFORCEMENT CAGE HAVING STEM REINFORCEMENT PORTIONS WITH OPEN APERTURES FORMED THEREIN, FOR USE IN REINFORCING A MOLDED CONCRETE U-WALL CONSTRUCTION BLOCK

A block reinforcement cage made from reinforcing material and adapted for loading within a machine during a block manufacturing process for molding a concrete U-wall construction block structure. The block cage includes an open aperture formed in each of its stem reinforcing portions. During the block manufacturing process, the first and second support members of a support mechanism are inserted within the open apertures formed in the stem reinforcing sections of the block cage, and cooperate with the open apertures of the block cage so as to (i) support the block cage when being loaded into a block manufacturing machine, (ii) define central apertures molded in each stem portion of the concrete U-wall construction block structure, and (iii) lift the molded concrete U-wall construction block when being unloaded from the machine.

Manhole base liner and method for manufacturing a manhole base liner
10273664 · 2019-04-30 · ·

A manhole base liner (1), in particular for a wastewater manhole, has a base body (2) which comprises a tread surface (3) and at least one pipe connection opening (5). The base body (2) is produced in one piece from flexible material with a wall thickness, with which it can be bent together substantially arbitrarily in at least partial regions.

Method of fabricating a fiber preform filled with refractory ceramic particles

A method of fabricating a fiber preform filled with refractory ceramic particles, includes placing a fiber texture including refractory ceramic fibers in a mold cavity; injecting a slip including a powder of refractory ceramic particles present in a liquid medium, the slip being injected into the pores of the fiber texture present in the mold cavity, injection being performed through at least a first face or a first edge of the fiber texture; and draining the liquid medium of the slip that has penetrated into the fiber texture through the porous material part, the draining being performed at least through a second face or a second edge of the fiber texture different from the first face or the first edge, the porous material part also serving to retain the refractory particle powder in the pores of the fiber texture to obtain a fiber preform filled with refractory particles.