A new process for creating a decorative surface on a east concrete tile. A mold is prepared by coating with mold release. An aggregate of water, coloring dye, sand, Portland cement, and preferably filler material such as pea gravel is pre-mixed. Baking soda is mixed with a significant volume of water to create a high-viscosity paste. The paste preferably has a high solid to liquid ratio so that it can be crumbled into baking soda clumps of various sizes. The dampened baking soda clumps are sprinkled randomly onto the bottom surface of the mold (which will bear against what becomes the top surface of the east tile). The pre-mixed aggregate is then added to the mold. Once the aggregate is cured, the cast concrete tile is removed. The baking soda clumps create complex voids in the tile's upper surface, producing a surface texture similar to limestone.

A new process for creating a decorative surface on a east concrete tile. A mold is prepared by coating with mold release. An aggregate of water, coloring dye, sand, Portland cement, and preferably filler material such as pea gravel is pre-mixed. Baking soda is mixed with a significant volume of water to create a high-viscosity paste. The paste preferably has a high solid to liquid ratio so that it can be crumbled into baking soda clumps of various sizes. The dampened baking soda clumps are sprinkled randomly onto the bottom surface of the mold (which will bear against what becomes the top surface of the east tile). The pre-mixed aggregate is then added to the mold. Once the aggregate is cured, the cast concrete tile is removed. The baking soda clumps create complex voids in the tile's upper surface, producing a surface texture similar to limestone.

A die apparatus capable of removing powder adhering to cut surfaces so as to securely form a cavity in a desired shape includes divided dies reciprocatingly driven by sliders to comes into contact with one another so as to form a cavity. Punches are inserted into the cavity from above and below the cavity. Each divided die is provided with cut surfaces that come into contact with the other divided dies. A gas passage connected to a gas injection port that injects gas from the cut surface is formed in each divided die.

A method for casting a preform part for reaction bonding, the method comprising coating an inner surface of a mold and a mandrel surface with release layers. An assembled mold is formed from the mold and the mandrel and a preform cake is formed by pouring a slurry into a mold cavity and letting it settle. Thermally removing the release layers aids in removing the mandrel and removing the preform cake after pyrolyzing.

A production method of pseudo-wood and pseudo-stone furniture or ornament material with natural grains has a characteristic in that, the magnesia, the magnesium chloride, the water and the glass fiber are used to function as the primary staple. Then, a determined amount of modifier, sawdust powder and talcum powder is added into the primary staple. Then, the mold and the framework are operated according to the determined steps. Then, the primary staple is shaped. Then, the primary staple performs an oxidation process to form the product. Thus, the product is directly manufactured by the mold, without needing multiple and complicated working steps.

Surface retarder coating compositions of the invention are based on the use of at least one non-Ordinary Portland Cement (non-OPC) binder and at least one OPC set retarder agent, which are provided in powder form that can be mixed with water at the construction site. The coating is applied onto the surface of a mould or formwork using roller or spray equipment, and concrete can then be cast within 30-60 minutes against the coating. The OPC set-retarding agent operates to retard setting of the concrete so that it can be de-moulded the next day and its surface can be removed using a high pressure water spray to reveal aggregate embedded beneath the removed surface.

A method for cleaning batch material from an extrusion die includes introducing at least one gel composition into the die in a manner sufficient to purge the batch material from the die. After the batch material is purged from the die, the die can be treated further so that the gel composition is liquefied and flows from the die.

Molds and processes that permit high-speed, mass production of retaining wall blocks having patterned or other processed front faces, as well as retaining wall blocks formed by such processes. The invention permits the front face of the block to be impressed with a pattern or otherwise directly processed, to allow the formation of pre-determined block front faces, while at the same time facilitating high-speed, high-volume production of blocks. A mirror image of the desired pattern can be created on a stripper shoe by selecting a desired three-dimensional surface from a naturally occurring or man made object and digitally scanning the selected three-dimensional pattern to create scanned data. The scanned data can then be used to machine a face of the stripper shoe that is the mirror image of the selected pattern.

The present disclosure relates to a 3D printer for construction for printing and forming various structures, in which agitating blades 45 capable of auto-rotation are mounted inside a nozzle 10 discharging a printing material such as concrete or mortar, to thereby enable agitation of a fluid printing material inside the nozzle 10. According to the present disclosure, agitation of the fluid printing material inside the nozzle 10 of the 3D printer for construction may be facilitated to prevent material segregation and maintain a homogeneously mixed state of materials constituting the fluid printing material.

A method for manufacturing a concrete article is disclosed. The method comprises coating a mould or formwork with a release agent; spraying a mortar onto the mould or formwork, thereby forming a layer of mortar; casting concrete into the mould or formwork and onto the layer of mortar; and allowing the concrete to hydrate and harden in the mould or formwork, whereby a concrete article having a mortar skin layer is provided. The invention also provides concrete articles made by the described methods, and concrete structures which comprise the concrete articles. Concrete articles having the mortar skins can be made to have a relatively uniform outward appearance, even if the concrete cast behind the mortar skins may be different, in composition or appearance. Pigments or colorants and other expensive admixtures can be used in the mortar skin composition to greater visual effect, since the use of the mortar skin is less in overall volume compared to the concrete articles as a whole.