A method and system for forming vertical wall construction units in one or more provided forms provides environmentally-manageable construction with reduced labor burden over existing non-traditional construction techniques. The method is a method of operation of the system, which includes a programmable controller, a reciprocating tamper head, a positioner that is guided to position the tamper head, and a filling mechanism for introducing loose material to a form in pre-determined layer volumes to provide loose material for individual layers of the prefabricated vertical construction unit. The programmable controller operates the filling mechanism to introduce the loose material for the current layer, then operates the three-axis positioner to guide the reciprocating tamper head over a horizontal cross-section of the form at a height determined for the current layer and along a program-determined path to compact the current layer. The process is repeated until the compacted material reaches a programmed height.

A method and system for forming vertical wall construction units in one or more provided forms provides environmentally-manageable construction with reduced labor burden over existing non-traditional construction techniques. The method is a method of operation of the system, which includes a programmable controller, a reciprocating tamper head, a positioner that is guided to position the tamper head, and a filling mechanism for introducing loose material to a form in pre-determined layer volumes to provide loose material for individual layers of the prefabricated vertical construction unit. The programmable controller operates the filling mechanism to introduce the loose material for the current layer, then operates the three-axis positioner to guide the reciprocating tamper head over a horizontal cross-section of the form at a height determined for the current layer and along a program-determined path to compact the current layer. The process is repeated until the compacted material reaches a programmed height.

Disclosed herein are tiles, systems, and methods related to manufacturing bullnose or other non-straight edge tiles. In a method of manufacturing a bullnose tile, the method comprises the steps of providing a tile, wherein said tile is a fired ceramic tile comprising a base and a decoration; cutting or milling the tile to form a bullnose edge; transporting the tile to at least a first printing station; printing at least one print layer of print media on the bullnose edge; transporting the tile to a curing station and curing the print media to provide the bullnose tile.

A Digital decorating machine for ceramic products, including a conveyor, suitable to transport the products to be decorated (P) along a feed direction (A), and a plurality of decoration modules, positioned over the conveyor and adjacent to each other along the feed direction (A). The modules include respective printing heads provided with nozzles for ejecting a fluid to be delivered on the surface of the products to be decorated (P); the conveyor includes a movable member for supporting the products to be decorated (P), suitable for translating them along the feed direction (A). The conveyor includes at least a supporting surface, located along a respective flank of the movable member, including in turn a plurality of predetermined positioning zones for the removable engagement of respective coupling portions of the decoration modules.

A method for manufacturing ceramic articles is described comprising a step of feeding, during which at least two different ceramic powders are fed so as to obtain a strip of ceramic powders having at least a first zone and at least a second zone having a given shape; a step of compacting, during which the strip of ceramic powders is compacted so as to obtain a compacted layer of ceramic powders, which is expanded relative to the strip of ceramic powders; a step of determination, during which expansion of the layer of powders is determined; and a step of printing, during which a decoration having a modified shape based on the given expansion is applied on the surface of the compacted layer of ceramic powders.

A decorative concrete with a very uniform finish surface and a method of fabricating the same is disclosed. A concrete mixture is poured over a subgrade which defines an exposed surface. The exposed surface is finished with any of several techniques, and the surface is then worked with an abrasive material, and additional techniques are used to color and seal the concrete.

A decorative concrete with a very uniform finish surface and a method of fabricating the same is disclosed. A concrete mixture is poured over a subgrade which defines an exposed surface. The exposed surface is finished with any of several techniques, and the surface is then worked with an abrasive material, and additional techniques are used to color and seal the concrete.

A method of manufacturing a housing of an electronic device includes applying a mask to a portion of a ceramic green body to define a masked portion and an unmasked portion, applying a pigment to the ceramic green body to color the unmasked portion, and sintering the ceramic green body to remove the mask and form a ceramic housing. The ceramic housing may comprise a first portion corresponding to the masked portion and having a first color, and a second portion corresponding to the unmasked portion and having a second color different from the first color.

A cement-based tile formed from a mixture comprising: a cement in the range of about 0.1 to 88% by wet weight percent; a secondary material in the range of about 0.1 to 50% by wet weight percent, the secondary material comprising limestone, sand, silica sand, gypsum, silica fume, fumed silica, Plaster of Paris, calcium carbonate, fly ash, slag, rock, or a combination thereof; a reinforcement fiber in the range of about 0.5 to 20% by wet weight percent, the reinforcement fiber comprising cellulose fiber, glass fiber, plastic fiber, polypropylene fiber, polyvinyl alcohol (PVA) fiber, homopolymer acrylic fiber, alkali-resistant fiber, or a combination thereof; a rheology modifying agent in the range of about 0.5 to 10% by wet weight percent; a water in the range of 10 to 60% of a total wet material weight; and wherein the mixture is extruded or molded to form the cement-based tile.

System and method of applying cladding to a wall surface comprising applying a cementitious layer to the wall surface, the cementitious layer bonding to the wall surface, and apply a layer of cladding to the cementitious layer, the cladding bonding to the cementitious layer. The wall surface may comprise a panel and, in particular, a prefabricated panel. The cementitious layer may be a structural layer of the prefabricated panel.