Patent classifications
B28B11/04
METHOD FOR PRODUCING A SURFACE LAYER ON A CERAMIC MATRIX COMPOSITE
A method is provided in which a resin coating is applied to a surface of a preform. The resin coating includes a carbonaceous resin and a particulate. The preform is added to a tooling. The preform, which is positioned in the tooling, is cured. The tooling is removed. The resin coating on the surface of the preform is pyrolyzed to form a resin carbon-char layer on the surface of the preform. The preform and the resin carbon-char layer are infiltrated with silicon to form a ceramic matrix composite (CMC) component including a layer of silicon carbide. During the infiltration, the silicon reacts with carbon in the resin carbon-char layer to form the layer of silicon carbide on the preform.
CONCRETE PRODUCT AND METHODS OF PREPARING THE SAME
A concrete product set by pouring a concrete slurry includes a) a concrete mixture; b) a graphene oxide admixture; and c) at least one reinforcing fiber selected from the group of fibers. As the poured concrete slurry cures, the poured slurry hardens into a composite material product, and the composite material is embedded with graphene oxide. In another exemplary embodiment, the present invention is directed to a process for preparing a concrete product. The process comprises the steps of a) preparing a concrete slurry with integral graphene oxide; b) pouring the concrete slurry; c) allowing the concrete slurry to cure; and d) optionally spray-applying graphene oxide and/or optional colloidal silica as a curing technique. In another exemplary embodiment, the present invention is directed to the product itself; namely, a concrete product with fibers and embedded graphene oxide flakes.
COMPOSITE ARCHITECTURAL ULTRA-HIGH PERFORMANCE PORCELAIN CONCRETE (CA-UHPPC) PANELS AND METHOD OF PRODUCING THE SAME
A composite ultra-high performance porcelain concrete includes cement in an amount between 500 and 680 kg/m.sup.3; and porcelain sand in an amount between 500 and 1200 kg/m.sup.3. The porcelain sand replaces a portion of cement which would normally be needed, thereby reducing environmental impact of the cement, and also creating a beneficial use for waste porcelain source material. The disclosure also relates to a method for producing thin-walled composites CA-UHPPC facade panels and elements for building envelopes.
CERAMICS PRODUCT MANUFACTURING METHOD AND CERAMICS PRODUCT
Provided are a method of manufacturing a ceramic article in which the improvement of mechanical strength, wear resistance, and machinability is achieved using a direct modeling system, and a ceramic article. The manufacturing method includes the steps of: (i) arranging powder containing ceramics as a main component on a base; (ii) irradiating a part or an entirety of the arranged powder with an energy beam to melt and solidify the powder, to thereby obtain an intermediate modeled article; (iii) causing the modeled article to absorb a metal component-containing liquid to impregnate the modeled article therewith; and (iv) subjecting the modeled article having absorbed the metal component-containing liquid to heat treatment.
Method for Producing Concrete Elements
Presented and described is a method for manufacturing concrete elements having at least one concrete layer, wherein concrete for at least one element is introduced into a mould, the concrete is compacted by vibration and/or by tamping and subsequently cures, wherein to the concrete layer, prior to compaction, at least one portion of a granular material is applied by means of an application device, where the concrete introduced into the mould has a water/binder (w/b) ratio of 0.30 to 0.50 prior to curing and where as granular material a material is used comprising (a) a scatter component having an average particle diameter of 0.1 to 5 mm in an amount of 65 to 95 wt % and (b) binder in an amount of 5 to 35 wt %, based in each case on the overall composition of the granular material.
Method for Producing Concrete Elements
Presented and described is a method for manufacturing concrete elements having at least one concrete layer, wherein concrete for at least one element is introduced into a mould, the concrete is compacted by vibration and/or by tamping and subsequently cures, wherein to the concrete layer, prior to compaction, at least one portion of a granular material is applied by means of an application device, where the concrete introduced into the mould has a water/binder (w/b) ratio of 0.30 to 0.50 prior to curing and where as granular material a material is used comprising (a) a scatter component having an average particle diameter of 0.1 to 5 mm in an amount of 65 to 95 wt % and (b) binder in an amount of 5 to 35 wt %, based in each case on the overall composition of the granular material.
TOOLING AND METHOD FOR INFILTRATING A SLURRY INTO A TEXTILE PREFORM
A tooling for infiltrating a slurry into a textile preform includes a mold which includes an impregnation chamber including, on one of its face, an element for filtering a liquid phase of the slurry intended to receive a first face of a textile preform, the impregnation chamber being closed by a counter-mold located facing the filtration element; and an output vent present on the mold and configured to eliminate a filtrate of the filtration element at an elimination pressure, wherein the tooling also includes a circulation system for a slurry including an input port and an output port, the circulation system being configured to circulate the slurry in the impregnation chamber from the input port to the output port at a circulation pressure greater than the elimination pressure.
METHOD FOR PRODUCING RAISED PATTERNS ON CERAMIC TILES AND CERAMIC TILES WITH RAISED PATTERNS MANUFACTURED ACCORDING TO THE METHOD
The present invention describes a ceramic tile with raised patterns and a method for producing raised patterns on a ceramic tile that comprises printing one ink followed by printing a second ink characterised by being insoluble in the previous ink, so as to form a raised pattern with a height of 50 micrometres to 500 micrometres. Finally, the ceramic tile is fired at a maximum temperature of 850 C. to 1300 C.
Method for manufacturing a pre-fabricated photovoltaic construction element
A method for manufacturing a pre-fabricated element for construction and electricity production includes providing a formwork mould; introducing a photovoltaic module into the formwork mould, and for this purpose vertically positioning the photovoltaic module against or in replacement of one of the walls of the formwork mould, the front face of the at least one photovoltaic module being arranged so as to face an area of the space located outside the mould; depositing an adhesive structural material or a mixture of adhesive structural materials on all or part of the rear face of the at least one photovoltaic module arranged so as to face an area of the space located inside the mould, the adhesive structural material including at least one polymer from the epoxide, polyurethane, acrylic, or styrene-acrylic family, and pouring fresh concrete into the formwork mould so as to cover the adhesive structural material.
Method and plant for manufacturing ceramic products
A method and a plant (i.e., system or assembly) for manufacturing ceramic products comprising the steps of feeding a mixture of ceramic powders so as to obtain a powder material strip; compacting the powder material strip so as to obtain a compacted powder layer; acquiring a surface image of the compacted powder layer that reproduces the respective surface chromatic effects; processing said surface image so as to obtain a graphic decoration to be applied on the surface of the compacted powder layer that is coordinated with the respective chromatic effects in the thickness; and printing the graphic decoration on the surface of the compacted powder layer.