B28B11/04

OBJECTS AND TOOLS FOR USE IN HYDRAULIC FRACTURING AND METHODS OF MANUFACTURING SAME
20200406496 · 2020-12-31 · ·

Embodiments disclosed herein include dissolvable and intentionally degradable objects that are useful for hydraulic fracking operations. Such objects are at least in part manufactured using materials that are soluble in certain fluids including water. The dissolvable and intentionally degradable fracking objects can be manufactured from one or more materials, including composite materials. In one embodiment, dissolvable fracking objects are manufactured from ceramic materials that are soluble in fluids such as water. Such dissolvable fracking objects include fracking balls and plugs. These fracking balls and plugs are arranged to seal a well for a predetermined period of time and dissolve over that predetermined period of time until the well is no longer sealed. In another embodiment, tools generally useful in fracking operations are manufactured to have desirable elastomeric properties. Such tools can be manufactured from a combination of materials that are soluble in fluids and generally dispersible in fluids.

OBJECTS AND TOOLS FOR USE IN HYDRAULIC FRACTURING AND METHODS OF MANUFACTURING SAME
20200406496 · 2020-12-31 · ·

Embodiments disclosed herein include dissolvable and intentionally degradable objects that are useful for hydraulic fracking operations. Such objects are at least in part manufactured using materials that are soluble in certain fluids including water. The dissolvable and intentionally degradable fracking objects can be manufactured from one or more materials, including composite materials. In one embodiment, dissolvable fracking objects are manufactured from ceramic materials that are soluble in fluids such as water. Such dissolvable fracking objects include fracking balls and plugs. These fracking balls and plugs are arranged to seal a well for a predetermined period of time and dissolve over that predetermined period of time until the well is no longer sealed. In another embodiment, tools generally useful in fracking operations are manufactured to have desirable elastomeric properties. Such tools can be manufactured from a combination of materials that are soluble in fluids and generally dispersible in fluids.

Basalt sandwich-panel additive manufacturing
10870217 · 2020-12-22 ·

The present invention includes an insulating panel for building structures, a printing device for making an insulating panel for building structures, and a method for the manufacturing of an insulating panel for building structures. The insulating panel resulting from the printing device comprises a multi-layered basalt sandwich wall that is made of external layers on either side of a middle layer. The external layers comprise a load-bearing coating made from basalt, and the middle layer comprises a heat insulating material made from basalt (basalt wool or foamed basalt). As a result, a specific sandwich-panel is manufactured from one local raw material (basalt), which possesses high mechanical and heat insulating properties. Such technology can be used for erecting comfortable buildings for colonists for long term use even under severe climatic conditions of solar system planets and satellites where appropriate raw materials exist.

GYPSUM WALLBOARD WITH ENHANCED FIRE RESISTANCE, AND RELATED COATINGS AND METHODS

Disclosed are an organic binder-based coating; a composite gypsum board containing face and back cover sheets, an outside surface of the back cover sheet bearing the coating; and a method of preparing composite board where the back cover sheet contains the coating on its outer surface. The coating is formed from a composition comprising an alkaline silicate, a solid filler, and optionally, a borate. An enhancing layer can also be applied to the back cover sheet.

GYPSUM WALLBOARD WITH ENHANCED FIRE RESISTANCE, AND RELATED COATINGS AND METHODS

Disclosed are an organic binder-based coating; a composite gypsum board containing face and back cover sheets, an outside surface of the back cover sheet bearing the coating; and a method of preparing composite board where the back cover sheet contains the coating on its outer surface. The coating is formed from a composition comprising an alkaline silicate, a solid filler, and optionally, a borate. An enhancing layer can also be applied to the back cover sheet.

EMISSIONS TREATMENT COMPONENTS AND PROCESSES FOR THEIR MANUFACTURE
20200384676 · 2020-12-10 ·

In a process for manufacturing a catalytic converter component, a ceramic unit is used that has been prepared by extruding green ceramic product through a die to form an extrusion having a honeycomb substrate structure in which tubular passages extend along the extrusion, the passages bounded by walls dividing adjacent passages from one another. The unit is obtained by cutting off a length of the extrusion and curing and firing it. The process further comprises, following the firing, injecting a mixture of a mastic component and a particulate metal component from an end of the ceramic unit into selected ones of the cells so as to block the selected cells over at least a part of the lengths thereof while maintaining all of the walls of the ceramic unit, and curing the injected material to render the injected material solid.

Gaseous emissions treatment components and methods for manufacturing thereof

A gaseous emissions treatment component is made by extruding a green ceramic mix through a die to form an extrusion having a honeycomb substrate with elongate cells extending its length and with the cells bounded by walls dividing adjacent cells from one another. Molten metal for use in induction heating of the component is placed in selected cells and is solidified by cooling.

Method for manufacturing an engineered stone and an engineered stone
11865737 · 2024-01-09 · ·

A method for manufacturing an engineered stone, the method including: providing a mixture comprising at least a stone or stone like material and a binder; compacting the mixture; curing the binder; and further comprising printing a printed pattern on at least a top surface of the engineered stone.

Process for manufacturing a component for a catalytic converter

In a process for manufacturing a catalytic converter component, a ceramic unit is used that has been prepared by extruding green ceramic product through a die to form an extrusion having a honeycomb substrate structure in which tubular passages extend along the extrusion, the passages bounded by walls dividing adjacent passages from one another. The unit is obtained by cutting off a length of the extrusion and curing and firing it. The process further comprises flowing insulation material from one end of the unit into selected ones of the elongate passages, the insulating material then being cured. The passages are selected so that the cured insulation material forms an internal thermal insulating barrier between a core zone and a radially outer zone of the unit. Passages in the inner and outer zones are free of insulation material and the honeycomb structure walls include walls crossing the insulating barrier.

Coated cutting tool
10814402 · 2020-10-27 · ·

A coated cutting tool, comprising: a substrate made of a cubic boron nitride-containing sintered body; and a coating layer formed on the substrate, wherein the cubic boron nitride-containing sintered body includes 65 volume % or more and 85 volume % or less of cubic boron nitride, and 15 volume % or more and 35 volume % or less of a binder phase; the cubic boron nitride is in a form of particles, the particles having an average particle size from 1.5 m or more to 4.0 m or less; the coating layer includes a lower layer, and an upper layer formed on the lower layer; the lower layer contains particles each having a composition represented by (Ti.sub.1-xAl.sub.x)N; the lower layer has an average thickness from 0.1 m or more to 1.0 m or less; the particles forming the lower layer have an average particle size from 0.01 m or more to 0.05 m or less; the upper layer contains particles each having a composition represented by (Ti.sub.1-yAl.sub.y)(C.sub.1-zN.sub.z); and the upper layer has an average thickness from 1.0 m or more to 5.0 m or less.