Provided is an intelligent 3D printing method for a large 3D deep complex engineering geological model, including the steps of firstly, determining physical and mechanical parameters of the similar materials of the intact rock mass and the rock mass structure, and selecting a cementing agent; performing a small-scale 3D printing test at different material ratios and 3D printing parameters; determining the 3D printing similar material ratios and the 3D printing parameters; establishing a 3D digital model, planning printing paths, and determining pore diameters, number and combination form of the print heads; conveying the similar materials to the print heads; under the control of a 3D printing intelligent coupling control system, running each print head according to the planned and generated printing paths to complete printing; and finally, testing a printing effect of the model.

Masonry units, such a blocks, are fabricated in a sequential process, using improved mold structures, such as within a production corridor of a corresponding fabrication system. A compressible masonry feedstock or formula, which can be de-agglomerated before use, is filled within a block mold having releasable elements. The formula is then compressed within the mold structure. The compressed workpiece can be further processed, such as for any of final height adjustment, the establishment of a surface feature, or to remove cores. The block mold, having releasable elements or sides, such as using hinges or springs, is released from the formed block, wherein the formed masonry unit can be removed for curing, and wherein the block mold can be reused to fabricate a subsequent masonry unit.

A method and system for producing tubular concrete products in a casting method using upright casting molds. The system includes a fabrication zone with a plurality of fully automated fabrication stations and a mold conveyor, the first zone having: a first demolding station for removing an outer mold from a casting mold positioned at the first demolding station, a second demolding station for removing a cured tubular concrete product form a mold core positioned at the second demolding station, a mold core cleaning station for cleaning a mold core positioned at the mold core cleaning station, an outer mold cleaning station for cleaning an outer mold positioned at the outer mold cleaning station, a mold assembly station for assembling a casting mold from an outer mold and a mold core, and at least one filling station for filling an assembled casting mold with concrete.

In a method of manufacturing objects, extrudable ceramic forming material is extruded through multiple dies arrayed around an extrusion axis, the dies mounted to permit controlled movement of the dies during the course of extrusion to vary the position of several extrudate streams exiting the dies. Extruded objects are defined by spokes corresponding to the extrudate streams with the streams having a varying spacing from a central axis.

An object is extruded to have the form of a cage, the cage defined by spokes corresponding to several extrudate streams. The spokes bound a hollow interior and extend between opposed hub regions where the spokes are fused together. In manufacturing the objects, ceramic material is extruded through multiple dies arrayed around an extrusion axis, the dies mounted to permit controlled movement of the dies during the course of extrusion to vary the position of extrudate streams exiting the dies.

A 3D printer with a lift mechanism is disclosed. The 3D printer is coupled to the lift mechanism which is in turn coupled to a base or the ground. The lift mechanism comprises telescopically extendable columns comprising concentric cylinders positioned within one another, so as to extend and collapse fully, thus raising and lowering the 3D printer to a specific height. The lift mechanism further comprises extendable and lockable diagonals which connect neighboring telescopic columns at their top portions in a helical fashion. The diagonals are installed for sturdiness and support as the lift is operated, as well as to position the lift at a desired height when the diagonals are locked in place. The lift mechanism may comprise 2 telescopic cylinder columns or 3 or more telescopic cylinder columns. The lift mechanism comprises at least a first stage and an intermediate stage, and optionally a last stage.

A method of fabricating a sand control screen assembly includes determining an anatomy of a facsimile sand control screen assembly, the sand control screen assembly including one or more component parts. A virtual three-dimensional (3D) model of the facsimile sand control screen assembly is then generated based on the anatomy. The virtual 3D model of the facsimile sand control screen assembly is provided to a 3D printer, and the 3D printer forms at least a portion of the facsimile sand control screen assembly based on the virtual 3D model.

An automated mold change system, for use with a concrete products machine of a type having a products forming section and a feedbox assembly section, includes a mold exchange assembly coupled to an underside of the feedbox assembly section and vertically moveable therewith, a mold transfer assembly on an opposed side of the products forming section from the feedbox assembly section, and mounts on the products forming section configured to retain a mold assembly thereon. A mold exchange path runs axially between the mold exchange assembly and the mounts on the products forming section and intersects a mold transfer path of the mold transfer assembly at a load-unload position, wherein the mold exchange assembly is configured to lift a mold off of the mounts and onto the mold transfer assembly at the load-unload position.

An object is extruded to have the form of a cage, the cage defined by spokes corresponding to several extrudate streams. The spokes bound a hollow interior and extend between opposed hub regions where the spokes are fused together. In manufacturing the objects, ceramic material is extruded through multiple dies arrayed around an extrusion axis, the dies mounted to permit controlled movement of the dies during the course of extrusion to vary the position of extrudate streams exiting the dies.

Masonry units, such a blocks, are fabricated in a sequential process, using improved mold structures, such as within a production corridor of a corresponding fabrication system. A compressible masonry feedstock or formula, which can be de-agglomerated before use, is filled within a block mold having releasable elements. The formula is then compressed within the mold structure. The compressed workpiece can be further processed, such as for any of final height adjustment, the establishment of a surface feature, or to remove cores. The block mold, having releasable elements or sides, such as using hinges or springs, is released from the formed block, wherein the formed masonry unit can be removed for curing, and wherein the block mold can be reused to fabricate a subsequent masonry unit.