The present invention relates to a method of producing a concrete component (15), to a prefabricated structural element (3), which serves as a semi-finished product for the production of the concrete component (15) made in this way, and to a corresponding concrete component (15). The method claimed involves the following steps: producing a prefabricated structural element (3) comprising first reinforcement structures (18), which feature textile reinforcement structures, and first thermal insulation elements (6), pouring concrete into a shell mold (13) to form a first concrete layer (11), lowering the prefabricated structural element (3) onto the first concrete layer (11).

A manhole base assembly and a method for making the same employ a non-cylindrical, low-volume concrete base that is fully lined to protect the concrete against chemical and physical attack while in service. This lined concrete manhole base assembly may be readily produced using a modular manhole form assembly which can be configured for a wide variety of geometrical configurations compatible with, e.g., varying pipe angles, elevations and sizes. The form assembly is configurable to provide any desired angle and elevation for the pipe apertures to interface with various underground systems, and can be formed on-site to facilitate compatibility with existing structures. The assembly provides for flexible, modular construction of a wide variety of lined manhole base assemblies at minimal cost, reduced concrete consumption and reduced operational complexity. The modular nature of the production form assembly also facilitates reduced inventory requirements when various manhole base assembly geometries are needed.

In exemplary implementations of this invention, a nozzle sprays foam, layer by layer, to fabricate a fabricated object according to a CAD model, and a subtractive fabrication tool removes material from the fabricated object according to a CAD model. The fabricated object comprises a mold or an interior form. The foam may be low-density, high strength and fast-curing. The foam may be used for large-scale 3D printing. For example, the foam may be used to 3D print molds for walls of homes. The foam molds may be left in place, after casting concrete in the molds, to serve as insulation. Or for example, the foam may be used to 3D print on site an internal form for a large wind turbine blade. The wind turbine blade may then be produced on site by depositing fiberglass on the outside of the internal form.

A contact layer used in waterproofing and roofing applications. The contact layer includes a solid filler component F and a thermoplastic polymer component P. Also directed to a method for producing the contact layer, to a method for binding two substrates to each other, to a method for waterproofing a substrate, to a waterproofed structure, to a method for sealing a surface against water penetration, to a sealed construction for sealing a substrate against water penetration and to use of the contact layer as waterproofing membrane.

A manhole base liner (1), in particular for a wastewater manhole, has a base body (2) which comprises a tread surface (3) and at least one pipe connection opening (5). The base body (2) is produced in one piece from flexible material with a wall thickness, with which it can be bent together substantially arbitrarily in at least partial regions.

The present invention provides a countertop (10) comprising a backer sheet (16) of a relatively lightweight, rigid material; an outer layer (14) of agglomerated stone disposed on a top surface (16a) of the backer sheet (16) to create a central portion (14a) of the countertop; and an outer layer (14) of agglomerated stone disposed on a side surface (16c, 16d) of the backer sheet (16) to create an edge portion (14b, 14c) of the countertop (10); wherein the central portion (14a) and edge portion(s)(14b, 14c) form a one piece agglomerated stone layer (14). The present invention also provides a moulding process to manufacture the agglomerated stone countertop (10).

An insulation panel comprising an outer shell formed of thermoplastic material and an inner space inside the outer shell, wherein the inner space is at least partially filled with a foamed inorganic material comprising at least one mineral binder and optionally at least one synthetic organic polymer, wherein the foamed inorganic material has a density of not more than 500 g/l. The invention is also directed to a method for producing an insulation panel.

In exemplary implementations of this invention, a nozzle sprays foam, layer by layer, to fabricate a fabricated object according to a CAD model, and a subtractive fabrication tool removes material from the fabricated object according to a CAD model. The fabricated object comprises a mold or an interior form. The foam may be low-density, high strength and fast-curing. The foam may be used for large-scale 3D printing. For example, the foam may be used to 3D print molds for walls of homes. The foam molds may be left in place, after casting concrete in the molds, to serve as insulation. Or for example, the foam may be used to 3D print on site an internal form for a large wind turbine blade. The wind turbine blade may then be produced on site by depositing fiberglass on the outside of the internal form.

In exemplary implementations of this invention, a nozzle sprays foam, layer by layer, to fabricate a fabricated object according to a CAD model, and a subtractive fabrication tool removes material from the fabricated object according to a CAD model. The fabricated object comprises a mold or an interior form. The foam may be low-density, high strength and fast-curing. The foam may be used for large-scale 3D printing. For example, the foam may be used to 3D print molds for walls of homes. The foam molds may be left in place, after casting concrete in the molds, to serve as insulation. Or for example, the foam may be used to 3D print on site an internal form for a large wind turbine blade. The wind turbine blade may then be produced on site by depositing fiberglass on the outside of the internal form.

The liner includes a rib formation with a transverse section configured to mechanically lock the liner to a concrete shell and a joint to allow the rib formation to flex. The joint for the rib formation can comprise a first side spaced apart from a second side with each joined to the transverse section to allow each side to flex with respect to each other. The space between the first side and the second side can be filled with a weld material to add rigidity to the rib formation while allowing it to flex. Each of the first side and the second side can be combined at the other end to a shell. The combined rib formation and shell are spirally wound to create the liner.