The invention is a machine for producing decorative aggregate G-layer on top surfaces of claddings in cooperation with a cladding manufacturing machine. The G-layer production machine may be integrated into the cladding manufacturing machine or a standalone machine. In both options, the machines synchronize the overlaying of the top G-layer with the manufacturing process of the claddings to ensure continuous production of multi-layer claddings with a decorative aggregate layer. The overlaying itself is done under controlled condition to produce homogenous distribution of the aggregates on the top surface of the claddings to provide them an aesthetic look.

System and method of applying cladding to a wall surface comprising applying a cementitious layer to the wall surface, the cementitious layer bonding to the wall surface, and apply a layer of cladding to the cementitious layer, the cladding bonding to the cementitious layer. The wall surface may comprise a panel and, in particular, a prefabricated panel. The cementitious layer may be a structural layer of the prefabricated panel.

A method for manufacturing a pre-fabricated element for construction and electricity production includes providing a formwork mould; introducing a photovoltaic module into the formwork mould, and for this purpose vertically positioning the photovoltaic module against or in replacement of one of the walls of the formwork mould, the front face of the at least one photovoltaic module being arranged so as to face an area of the space located outside the mould; depositing an adhesive structural material or a mixture of adhesive structural materials on all or part of the rear face of the at least one photovoltaic module arranged so as to face an area of the space located inside the mould, the adhesive structural material including at least one polymer from the epoxide, polyurethane, acrylic, or styrene-acrylic family, and pouring fresh concrete into the formwork mould so as to cover the adhesive structural material.

A method for manufacturing a layered tile comprising a mutually connected ceramic tile and a concrete body, the method comprising the steps of applying an organic primer to a first surface of the ceramic tile, optionally positioning the ceramic tile in a mold, exposing the first surface, applying a concrete mixture on top of the tile's first surface, pre-hardening the concrete mixture for obtaining a green product, removing the product from the mold, and fully hardening the concrete for obtaining the layered tile.

A method for assembling a brick pattern for forming a precast brick panel. The method includes conveying bricks in a row to a spacing station, spacing the bricks apart in a row at the spacing station according to a predetermined row pattern and to a predetermined row length by allowing the spacing between adjacent bricks to vary if required. The method then involves transferring the row of spaced bricks onto a generally planar support surface of a brick pattern assembly station. By this method, a plurality of rows of spaced bricks are assembled adjacent each other on the support surface of the brick pattern assembly station to form a brick pattern.

In a method of manufacturing a concrete element having a functional layer, a rear side of the functional layer being bonded to the concrete element by an adhesive, the roughness of the rear side of the functional layer is increased by sand blasting, wherein the sand blasting is carried out for obtaining a surface roughness Ra of the rear side of the functional layer of between 1.5 m and 6 m.

A method for manufacturing a layered tile comprising a mutually connected ceramic tile and a concrete body, the method comprising the steps of applying an organic primer to a first surface of the ceramic tile, optionally positioning the ceramic tile in a mold, exposing the first surface, applying a concrete mixture on top of the tile's first surface, pre-hardening the concrete mixture for obtaining a green product, removing the product from the mold, and fully hardening the concrete for obtaining the layered tile.

The present disclosure describes architectural blocks configured to give the appearance of real cut stone. A plaster composition may be applied to one or more surfaces of a block, such as a concrete masonry unit (CMU) to form an architectural block having the appearance of cut stone. The plaster composition includes a cementitious component, such as white Portland cement, a limestone aggregate component, and optionally an adhesive component. The limestone aggregate component includes a fine sand portion and a coarse sand portion that effectively enable the appearance of cut stone after finishing of the plaster surface via sanding and/or polishing.

The disclosure is directed to thermal and moisture insulated interlocking brick comprising natural, in-situ carved stone faade coupled to a backing layer comprised of a massive and lightweight portions, as well as methods of forming the brick and methods for cladding and using the bricks in load bearing walls and in non-load-bearing walls (light construction).

The present disclosure describes modular blocks configured to give the appearance of natural or cut stone. An aesthetic coating composition may be applied to one or more surfaces of a block having a low-density, such as an insulating concrete form (ICF), to form an modular block having the appearance of cut stone. The aesthetic coating composition includes a binder component, such as a cementitious binder made from white Portland cement, or a polymer binder such as an acrylic binder, an aggregate component, such as a limestone aggregate component, and optionally an adhesive component. The aggregate component includes a fine sand portion and a coarse sand portion that effectively enable the appearance of cut stone after finishing of the aesthetic coating surface via sanding, polishing, sandblasting, acid etching, acid finishing, or exposed aggregate finishing.