B28B23/0006

CLADDING ELEMENT FOR USE IN CONSTRUCTION AND METHOD FOR MANUFACTURING THE SAME

A method for manufacturing cladding elements for use in construction, including a composite cement-based structure, including an elastically deformable support element having a first surface, a second surface and a plurality of spacer elements having an elongated shape positioned between the first and second surface to realize a plurality of interconnected cavities. The method further provides preparing a substantially fluid and water-based cementitious composition and introducing the substantially fluid cementitious composition into the support element to obtain a composite structure in a deformable state. After this, part of the fluid cementitious composition is removed from the support element, to eliminate the excess fluid cementitious composition and position the deformable composite structure in a forming device. The method provides for maintaining the deformable composite structure in association with the forming device, until the consolidation thereof and that said support element is constituted by a three-dimensional elastically deformable fabric.

Method and Device for Producing a Reinforced Concrete Component, and Concrete Component
20220176586 · 2022-06-09 ·

A method and an apparatus for producing a concrete component, comprising concrete and a textile reinforcement composed of a reinforcement fiber strand (28), wherein first a yarn (20) is saturated with a mineral suspension (35) and forms the at least one reinforcement fiber strand (28). According to the invention, the reinforcement fiber strand (28) is fed by means of a moving device, so that the reinforcement fiber strand (28) is placed in a concrete strand (4), placed on a concrete layer (2), or placed on a vertical side surface of a plurality of concrete layers placed on top of each other, so that a perpendicular reinforcement is produced when arranged on the outside, and wherein the reinforcement fiber strand (28) is further enclosed by the concrete immediately upon placement or subsequently before the mineral suspension (35) has cured. The invention also relates to a reinforced concrete component (1).

METHOD FOR INJECTING A LOADED SUSPENSION INTO A FIBROUS TEXTURE AND METHOD FOR MANUFACTURING A PART MADE OF COMPOSITE MATERIAL
20210362368 · 2021-11-25 ·

A method for injecting a loaded suspension into a fibrous texture having a three-dimensional or multilayer weaving includes the injection of a suspension containing a powder of solid particles into the volume of the fibrous texture. The injection of the loaded suspension is carried out by at least one hollow needle in communication with a loaded suspension supply device, each needle being movable in at least one direction extending between a first face and a second opposite face of the fibrous texture so as to inject the loaded suspension at one or more determined depths in the fibrous texture.

TOOL AND METHOD FOR MANUFACTURING A COMPOSITE-MATERIAL PART BY MEANS OF A LIQUID PROCESS
20220016801 · 2022-01-20 ·

A tool for manufacturing a ceramic matrix composite part by injecting a slurry, the tool includes an injection chamber intended to receive at least one fibrous preform to be densified, wherein the injection chamber includes first injection ports which are formed in a first side of the injection chamber for injecting the slurry into the injection chamber, the first injection ports being distributed along the first side of the injection chamber; the injection chamber includes first drainage ports which are formed on the first side of the injection chamber for draining a liquid phase of the slurry from the injection chamber, the first drainage ports being distributed along the first side of the injection chamber; and the tool includes a first filtration element which is located on the first side of the injection chamber and which is located opposite the first drainage ports.

Utility enclosure apron

Precast utility enclosure aprons for buried utility enclosures that have an angled top surface to direct water, ice and debris away from the center of the apron and to limit damage to the apron and utility enclosure caused by impacts to the apron.

Reinforcement of 3D-printed concrete bodies
11787082 · 2023-10-17 · ·

A method for producing a component from hardenable material, wherein, in a first method step, at least one layer of the material is printed in a 3D printing process, in a second method step, multiple similar reinforcing elements are introduced into the layer(s) and the two method steps are cyclically repeated until the component is completed, characterized in that, with the exception of the two bottommost and the topmost layers, each reinforcing element extends over at least three layers, and the reinforcing elements are arranged in strands which extend through all the layers and have, in each layer, at least three reinforcing elements, the lateral distance (A) of these reinforcing elements from each other within a strand being a maximum of five times the largest lateral extent (D) of a reinforcing element.

Vacuum infiltration system for ceramic matrix composites

A method for infiltrating a porous preform for a gas turbine engine is provided, which comprises providing a chamber for infiltrating a porous preform. The porous preform is positioned within a slurry confinement fixture within the chamber. A vacuum is created in the chamber. A solvent is added to the slurry confinement fixture until a pressure in the chamber is substantially equal to an equilibrium partial pressure of the solvent. A slurry is added to the slurry confinement fixture. The slurry includes the solvent and a particulate. The pressure in the chamber is increased, and the slurry is urged into the porous preform.

Systems and methods for infiltrating porous ceramic matrix composite (CMC) preforms

Systems and methods for infiltrating porous ceramic matrix composite (CMC) preforms to form CMC articles are disclosed. One method may include positioning the porous CMC preform in an opening of a die set for an infiltration system, and flowing a molten densifier over the porous CMC preform in a first flow direction to infiltrate a plurality of voids formed between each of a plurality of ply stacks of the CMC preform. The method may also include flowing the molten densifier over the porous CMC preform in a second flow direction, distinct from the first flow direction, to infiltrate the plurality of voids formed between each of the plurality of ply stacks of the CMC preform. The second flow direction may be substantially parallel to a predetermined, unidirectional material orientation of at least one ply stack of the plurality of ply stacks of the CMC preform.

Articles for creating hollow structures in ceramic matrix composites

The present disclosure relates to a method of fabricating a ceramic composite components. The method may include providing at least a first layer of reinforcing fiber material which may be a pre-impregnated fiber. An additively manufactured component may be provided on or near the first layer. A second layer of reinforcing fiber, which may be a pre-impregnated fiber may be formed on top the additively manufactured component. A precursor is densified to consolidates at least the first and second layer into a densified composite, wherein the additively manufactured material defines at least one cooling passage in the densified composite component.

METHOD FOR PRODUCING A PART FROM COMPOSITE MATERIAL BY INJECTING A FILLED SLIP INTO A FIBROUS TEXTURE

A manufacturing method for a composite material part includes injecting under pressure a slip containing a refractory ceramic particle powder into the moulding cavity of an injection tooling, draining the liquid from the slip that passed through the moulding cavity and retaining the particle powder inside the moulding cavity to obtain a blank including refractory particles, demoulding the blank, and heat treating the blank to form a part. The injection tooling includes a porous material mould consisting of a moulding cavity, an enclosure of rigid material in which the porous material mould is held, the enclosure further including an injection port, a discharge vent and an injection canal connecting the injection port to the moulding cavity of the porous mould for the injection of the slip into the moulding cavity. The injection tooling includes a sacrificial capsule of porous material placed in moulding cavity.