A device and a process for the continuous application of a refractory slurry to a surface incorporate a batch reactor (10) for the controlled mixing of the slurry, a product vessel (60) in communication with the batch reactor (10) to contain the mixed slurry, and a variable-rate spraying applicator or nozzle in communication with the product vessel and with an air supply. A controller (100) controls input to, output from, and the operation of, the batch mixer (10), and monitors batch production. The controller (100) monitors the amount of slurry contained in the product vessel (60). If the level of slurry in the product hopper is such that the product hopper cannot accommodate an additional batch of slurry, the controller interrupts batch production and resumes production when the product hopper can accept the contents of the batch reactor (10).

A device and a process for the continuous application of a refractory slurry to a surface incorporate a batch reactor (10) for the controlled mixing of the slurry, a product vessel (60) in communication with the batch reactor (10) to contain the mixed slurry, and a variable-rate spraying applicator or nozzle in communication with the product vessel and with an air supply. A controller (100) controls input to, output from, and the operation of, the batch mixer (10), and monitors batch production. The controller (100) monitors the amount of slurry contained in the product vessel (60). If the level of slurry in the product hopper is such that the product hopper cannot accommodate an additional batch of slurry, the controller interrupts batch production and resumes production when the product hopper can accept the contents of the batch reactor (10).

A vehicle includes a chassis, a drum, a load detection system, and a control system. The drum is coupled to the chassis and is configured to mix drum contents received therein. The load detection system is coupled to the chassis and includes a load sensor. The load sensor is positioned proximate to one of a forward end of the drum and a rear end of the drum. The load sensor is configured to determine a portion of a force applied by the drum to the chassis. The control system is communicably coupled to the load detection system and is configured to determine a longitudinal position of a concrete buildup in the drum based on the portion. The control system is also configured to generate at least one of a notification indicating the longitudinal position or a control signal based on the longitudinal position.

A method for determining cleanliness of a drum of a fresh concrete mixer truck. The method generally has: rotating the drum about the rotation axis with a constant torque; using a rotational speed sensor, measuring a plurality of speed values corresponding to speeds at which the drum rotates at different moments in time during said rotating; and using a controller, receiving the plurality of speed values; accessing calibration data having different reference speed values-related data associated to corresponding reference degrees of cleanliness of the drum; comparing at least some of the speed values to the calibration data; and determining a degree of cleanliness of the drum based on said comparison.

Methods of forming composite block briquettes of prefabricated thinsets, grouts, and self-leveling underlayment products having high sand content, and the resultant composite block briquettes. Processing conditions within a compacting tool are controlled to generate a press force that is applied to a prefabricated cementitious product having a high sand content, whereby the press force enables formation of sustainable prefabricated product briquettes having a high sand content. The controlled compacting processing conditions and parameters of the invention generate usable briquettes that break up and form the intended resultant product of the starting prefabricated cementitious product.

Methods of forming composite block briquettes of prefabricated thinsets, grouts, and self-leveling underlayment products having high sand content, and the resultant composite block briquettes. Processing conditions within a compacting tool are controlled to generate a press force that is applied to a prefabricated cementitious product having a high sand content, whereby the press force enables formation of sustainable prefabricated product briquettes having a high sand content. The controlled compacting processing conditions and parameters of the invention generate usable briquettes that break up and form the intended resultant product of the starting prefabricated cementitious product.

The invention provides compositions and methods directed to carbonation of a cement mix during mixing. The carbonation may be in a stationary mixer or a transportable mixer, such as a drum of a ready-mix truck.

The invention provides compositions and methods directed to carbonation of a cement mix during mixing. The carbonation may be in a stationary mixer or a transportable mixer, such as a drum of a ready-mix truck.

The disclosure provides a measurement set-up for a return cement suspension, a construction site arrangement with a measurement set-up, and a method which can be carried out inexpensively, reliably, and easily.

A concrete mixer vehicle includes a chassis, a mixing drum assembly, and a controller. The mixing drum assembly includes a mixing drum, a mixing element, a collector, and a chute. The mixing drum defines an aperture and a volume. The mixing element is positioned within the volume and is coupled to the mixing drum. The controller is configured to determine a state of the concrete mixer vehicle, determine a state of a mixture delivery system of a batch plant, obtain and apply a setpoint value to an actuator of the concrete mixer vehicle or the mixture delivery system, and activate the mixture delivery system to output material through the outlet of the mixture delivery system such that the material is deposited directly into the volume of the mixing drum to thereby directly charge the concrete mixer vehicle with material.