B28C7/16

System and method for making and applying a non-Portland cement-based material

A system and method for applying a construction material is provided. The system may include a batching and mixing device configured to mix blast furnace slag material, geopolymer material, alkali-based powder, and sand to generate a non-Portland cement-based material, the non-Portland cement-based material including 4% to 45% geopolymer material by weight; greater than 0% to 40% blast furnace slag material by weight, 10% to 45% alkali by weight, 20% to 90% sand by weight, less than 1% sulfate by weight, and/or no more than 5% calcium oxide by weight; a conduit configured to transport the non-Portland cement-based material from the batching and mixing device; and a nozzle configured to receive the non-Portland cement-based material and combine the transported non-Portland cement-based material with liquid to generate a partially liquefied non-Portland cement-based material, wherein the nozzle is further configured to pneumatically apply the partially liquefied non-Portland cement-based material to a surface.

Apparatuses and systems for and methods of generating and placing zero-slump-pumpable concrete
11766807 · 2023-09-26 ·

Methods, systems, and devices, are developed for in-situ placement of a concrete mix that can have the thixotropy to hold vertical dimension without containment, while maintaining pliability to be pumped into place and manipulated to a desired shape, and can be combined with concrete set accelerators, allowing subsequent layers of this concrete mix to be continuously stacked in place to build tall walls and such without the use of forms. Concrete without these special properties is pumped toward the point of placement where it is modified by injecting and mixing, into that line of pumped concrete, an admixture containing thixotropes, thickeners and/or set accelerators or other modifiers to provide these properties and other improvements. This method allows conventional plant batching with commonly available constituent materials for batching an economical concrete that is delivered to a jobsite and then is pumped most of the way to a point of placement.

Method and apparatus for batch production of, and continuous application of, a refractory composition to a surface

A device and a process for the continuous application of a refractory slurry to a surface incorporate a batch reactor (10) for the controlled mixing of the slurry, a product vessel (60) in communication with the batch reactor (10) to contain the mixed slurry, and a variable-rate spraying applicator or nozzle in communication with the product vessel and with an air supply. A controller (100) controls input to, output from, and the operation of, the batch mixer (10), and monitors batch production. The controller (100) monitors the amount of slurry contained in the product vessel (60). If the level of slurry in the product hopper is such that the product hopper cannot accommodate an additional batch of slurry, the controller interrupts batch production and resumes production when the product hopper can accept the contents of the batch reactor (10).

FIBROUS CELLULOSE

Provided is fibrous cellulose used for producing a concrete-pump pressure-feeding primer containing calcium carbonate powder, which is excellent in a dispersion stability and a pressure-feeding property. The fibrous cellulose is used for producing the concrete-pump pressure-feeding primer through mixing with the calcium carbonate powder. The fibrous cellulose contains ultrafine fibrous modified cellulose which has an ionic group and has a fiber width of 1,000 nm or less.

System and method for making and applying a non-portland cement-based material

A system and method for applying a construction material is provided. The method may include mixing one or more of 4%-45% volcanic rock by weight, greater than 0%-40% latent hydraulic material by weight, 10%-45% alkaline component by weight, and 20%-90% aggregate by weight to produce a dry binding agent mixture, using a dry mixer; and combining the dry binding agent mixture with water at a nozzle to produce a sprayable concrete compound.

COMPUTER-AIDED METHOD AND DEVICE FOR OPTIMIZED CONTROL OF THE DELIVERY RATE OF A CONCRETE PUMP OR THE LIKE

The invention relates to a method and a device for controlling the delivery rate (P.sub.Q) of a concrete pump (1) for filling a formwork arrangement (2) with a pumpable filling compound (3) as a function of curing-relevant material and environmental parameters (RST), after which the installed filling compound (3) sets within the formwork arrangement (2), comprising the following steps: determining a permissible climbing speed (vsz) for filling the formwork arrangement (2) with the filling compound (3) on the basis of the material and ambient parameters (RST), measuring the static filling compound pressure (p.sub.F) acting on the formwork arrangement (2) during filling, calculating the permissible delivery rate (P.sub.Q) of the concrete pump (1) as a function of the determined permissible rate of ascent (vsz) and the measured static filling compound pressure (p.sub.F) at the formwork arrangement (2).

METHOD OF MAKING CONCRETE
20220281773 · 2022-09-08 ·

The present invention relates to relates to methods of making concrete from cement and, in particular, methods of making usable standard concrete from aged or otherwise substandard cement.

Production device for manufacturing products in the form of sheets or blocks, and method thereof

A production device for manufacturing a product in the form of a sheet or a block, including: an initial agitator (1), a primary conveyor belt (2) and a mixing agitator (3); each of initial agitators (1) is configured with the primary conveyor belt (2), one or more stones or a stone-like granular material having a selected particle size and a binder are initially mixed in the initial agitator (1) and then an initial mixture is obtained; the mixing agitator (3) includes a rotating container for undertaking a material; the initial mixture is conveyed to the mixing agitator (3) through the primary conveyor belt (2); more than one initial agitator and matched primary conveyor belts thereof are disposed around the mixing agitator (3) at intervals.

ADDITIVE LAYERING SYSTEMS FOR CAST-CONCRETE WALLS
20220088822 · 2022-03-24 ·

One aspect of the present invention pertains to methods of forming concrete structures. Another aspect of the present invention pertains to systems for forming concrete structures. Another aspect of the present invention pertains to devices forming concrete structures.

System and method for making and applying a non-Portland cement-based material

A system and method for applying a construction material is provided. The method may include mixing blast furnace slag material, geopolymer material, alkali-based powder, and sand at a batching and mixing device to generate a non-Portland cement-based material. The method may also include transporting the non-Portland cement-based material from the mixing device, through a conduit to a nozzle and combining the transported non-Portland cement-based material with liquid at the nozzle to generate a partially liquefied non-Portland cement-based material. The method may further include pneumatically applying the partially liquefied non-Portland cement-based material to a surface.