A process for producing a rubber mixture in a mixing apparatus having at least one mixing chamber (4, 4) in which rotors (5) are disposed, wherein a plant control system by means of which process parameters (especially the speed of the rotors (5), the suction output of a suction device (13, 14, 15) and the mixing time) are controlled by open- and closed-loop control is provided, wherein at least one rubber is mixed in the mixing chamber with at least one filler, especially silica, preferably with addition of at least one coupling agent, especially a silane, and wherein the gas mixture present in and above the mixing chamber is sucked out by means of the suction device, wherein volatile organic compounds, especially alcoholic gases, present in the gas mixture sucked in are detected continuously, wherein, in the event of exceedance of a concentration of organic compounds in the gas mixture sucked in that has been defined as the control limit, the concentration measured is employed as control variable in the plant control system for closed-loop control of at least one of the process parameters, and wherein, in the event of exceedance of a concentration of organic compounds in the gas mixture sucked in that has been defined as the safety limit, there is a safety shutdown of the mixing apparatus by means of the plant control system.

A method that may include a mixing step for mixing a wood powder and alkaline substances, a kneading step for feeding a mixture of the wood powder and the alkaline substances and a resin into kneading machine and kneading the same in a condition in which the resin is thermally melted, and a molding step for forming an interior part using a plant fiber-reinforced resin obtained in the kneading step.

A process for producing tyres including building a green tyre having two bead structures. Each bead structure includes a bead filler. The bead filler or another rigid component of the green tyre includes a final elastomeric compound produced by the following: feeding elastomeric polymer and reinforcement filler to a first batch mixing device; mixing and dispersing the reinforcement filler in the elastomeric polymer and unloading the obtained elastomeric compound; feeding the obtained elastomeric compound, along with at least 5 phr of reinforcement resin, to a continuous mixing device of intermeshing and co-rotating twin-screw or multi-screw type or of planetary type; mixing the reinforcement resin in the elastomeric compound and unloading the obtained elastomeric compound; and feeding the obtained elastomeric compound along with the components capable of facilitating the cross-linking to a second batch mixing device and mixing to obtain the final elastomeric compound. The first and second batch mixing device have two counterrotating rotors.

A two-component pumping system includes a first pump for pumping a first component, a second pump for pumping a second component, a motor, and a yoke assembly for connecting the motor to the first pump and the second pump and driving them simultaneously. The first pump includes a first displacement rod that reciprocates in a first pump axis. The second pump includes a second displacement rod that reciprocates in a second pump axis parallel to the first pump axis. The motor includes a drive shaft configured to reciprocate in a drive axis that is parallel to and in a common plane with the first and second pump axes. The motor is also configured to drive the first and second displacement rods in unison. The yoke assembly includes a top connector and a shoe. The top connector connects to the drive shaft.

An apparatus, for producing a mixture of at least one gas and at least one liquid plastic component, includes a mixing device that is connected, via a first pipe, to an introducing device for the at least one gas and is connected, via a second pipe, to a conveying device for the at least one liquid plastic component. The introducing device and the conveying device are piston pumps that have pistons.

A system includes a source, a detector, and a controller. The source is configured to emit electromagnetic energy toward two plies of film. A portion of the emitted electromagnetic energy is within a range of wavelengths. The detector is arranged to detect electromagnetic energy propagating away from the two plies of film. The detector detects electromagnetic energy within the range of wavelengths and generates signals indicative of intensity of detected electromagnetic energy. The controller controls operation of the foam-in-bag system based the signals from the detector. The film is transmissive of electromagnetic energy in the range of wavelengths. When dispensed between the two plies of film, one or both of foaming chemical precursors or foam formed from a reaction thereof is opaque to electromagnetic energy in the range of wavelengths.

A process for producing a rubber mixture in a mixing apparatus having at least one mixing chamber (4, 4) in which rotors (5) are disposed, wherein a plant control system process parameters (especially the speed of the rotors (5), the suction output of a suction device (13, 14, 15) and the mixing time) are controlled by open- and closed-loop control is provided, wherein at least one rubber is mixed in the mixing chamber with at least one filler, especially silica, preferably with addition of at least one coupling agent, especially a silane, and wherein the gas mixture present in and above the mixing chamber is sucked out by the suction device, wherein volatile organic compounds, especially alcoholic gases, present in the gas mixture sucked in are detected continuously, wherein, in the event of exceedance of a concentration of organic compounds in the gas mixture sucked in that has been defined as the control limit, the concentration measured is employed as control variable in the plant control system for closed-loop control of at least one of the process parameters, and wherein, in the event of exceedance of a concentration of organic compounds in the gas mixture sucked in that has been defined as the safety limit, there is a safety shutdown of the mixing apparatus via the plant control system.

A device adapted to deliver an insulation enhancing polyurethane foam within profiles used in doors, windows and related applications comprising an insulating material supply member (1) extending into a polyurethane forming and discharge member (2) adapted to enter and move linearly along a chamber (25, 35) of a thermally insulated sash or frame profile assembly and deliver therein a polyurethane foam that absolutely abuts onto the walls of the chamber without exerting undesirable stresses thereupon. The insulating material supply member (1) comprises independent pipes (8, 9) delivering a polyol constituent (A) and an isocyanate constituent (B) that are mixed together with a supply of air within a mixing compartment (4) of the polyurethane forming and discharge member (2) to produce the desired insulating material. The polyurethane supplying assembly starts injection at one end of the profile bar having an industrial standard length and moves rearwards to fill the chamber with the polyurethane insulating material.

A method of mixing a rubber composition includes a carbon introduction step and a uniform dispersion step. In the carbon introduction step, on the basis of a deviation between a rate of temperature increase of the rubber mixture (R) and a target value, at least one of a ram pressure (Pr) and a rotational speed (N) of the mixing rotor (2) is PID controlled so that the ultimate temperature of the rubber mixture (R) at the conclusion of the step is within a tolerance range. In the uniform dispersion step, the ram pressure (Pr) or the rotational speed (N) of the mixing rotor (2) is adjusted to reduce a deviation between a value based on successively detected data associated with a predetermined control target and a target value.

The invention relates to a device (01, 19, 23) for foaming a viscous material (02), said viscous material (02) being conveyed through a first conveyor pipe (05) using a first conveying means (04) at a first conveying pressure, and a gas (07) being conveyed through a second conveyor pipe (08) at a second conveying pressure, and the second conveyor pipe (08) and the first conveyor pipe (05) becoming conjoined at an opening (15), and a discharge device (17) being provided downstream of the opening (15) so as to allow a pressure-relieving discharge of the mixture (14) made up of viscous material (02) and gas (07), a gas injection valve (09) being arranged at the opening (15), said gas injection valve (09) allowing to inject gas bubbles (25) into the viscous material (02).