B29B9/12

Crash pad for vehicle and manufacturing method thereof
11697385 · 2023-07-11 · ·

The present disclosure relates to a crash pad for a vehicle and a manufacturing method thereof. In an embodiment, the crash pad for a vehicle includes: a skin layer configured to form an outer surface of a crash pad including an airbag module; a core layer formed on a lower surface of the skin layer; and a foam layer formed between the core layer and the skin layer, wherein the skin layer has a tensile strength of 15 to 120 kgf/cm.sup.2 and an elongation at break of 50 to 700% measured in accordance with JIS K6301 standard, and a bonding strength of 0.25 kgf/cm or more as measured in accordance with ISO 813 standard.

Earth plant compostable biodegradable substrate and method of producing the same
11697725 · 2023-07-11 ·

An earth plant-based compostable biodegradable composition for the formation of a bioplastic and method of producing said resin, the composition comprising: about 17.5 to 45% ethanol-based green polyethylene by weight, about 20 to 25% calcium carbonate by weight, about 2 to 12% hemp hurd or soy protein by weight, about 32 to 45% starch by weight, and about 0.5 to 1% biodegradation additive by weight to enable biodegradation and composting of the bioplastic; wherein the composition is produced by first mill grinding the ethanol-based green polyethylene, calcium carbonate, hemp hurd or soy protein, starch and the biodegradation additive into fine powders, then mechanically mixing the fine powders one by one into a final mixture for about 5-25 minutes at a time, dry and without heat, and then heating the final mixture to about 220 to 430 degrees Fahrenheit.

Earth plant compostable biodegradable substrate and method of producing the same
11697725 · 2023-07-11 ·

An earth plant-based compostable biodegradable composition for the formation of a bioplastic and method of producing said resin, the composition comprising: about 17.5 to 45% ethanol-based green polyethylene by weight, about 20 to 25% calcium carbonate by weight, about 2 to 12% hemp hurd or soy protein by weight, about 32 to 45% starch by weight, and about 0.5 to 1% biodegradation additive by weight to enable biodegradation and composting of the bioplastic; wherein the composition is produced by first mill grinding the ethanol-based green polyethylene, calcium carbonate, hemp hurd or soy protein, starch and the biodegradation additive into fine powders, then mechanically mixing the fine powders one by one into a final mixture for about 5-25 minutes at a time, dry and without heat, and then heating the final mixture to about 220 to 430 degrees Fahrenheit.

Resin composition and multilayer structure using same
11691400 · 2023-07-04 · ·

A resin composition includes: an ethylene-vinyl ester copolymer saponified product (A); and fatty acid metal salts, wherein the fatty acid metal salts include at least two fatty acid metal salts selected from a fatty acid metal salt having 3 to 12 carbon atoms (B), a fatty acid metal salt having 13 to 20 carbon atoms (C), and a fatty acid metal salt having 21 to 29 carbon atoms (D), and wherein at least one of the fatty acid metal salts selected from the fatty acid metal salts (B), (C), and (D) includes a zinc salt. The resulting resin composition is capable of forming a multilayer structure that has suppressed occurrence of appearance failure and minimized color tone deterioration at the time of its melt molding.

Thermoplastic polymer particles having a peak of cold crystallization temperature

Provided are thermoplastic polymer particles having an aspect ratio of 1.00 or more and less than 1.05, and a roundness of 0.95 to 1.00. The thermoplastic polymer particles are formed from a thermoplastic polymer resin in a continuous matrix phase. The thermoplastic polymer particles show a peak cold crystallization temperature (T.sub.cc) at a temperature between a glass transition temperature (T.sub.g) and the melting point (T.sub.m) in a differential scanning calorimetry (DSC) curve which is derived from temperature rise analysis at 10° C./min by differential scanning calorimetry.

Thermoplastic resin pellet and method for manufacturing electric cable
11541573 · 2023-01-03 · ·

A thermoplastic resin pellet is columnar. A cross-sectional shape taken along a plane orthogonal to a height direction of the thermoplastic resin pellet has a longer diameter represented by “a” and a shorter diameter represented by “b”. A ratio a/b is greater than or equal to 1.0, and the ratio a/b is less than or equal to 2.6. A ratio α of a unit height volume of a cylindrical portion of a hopper of a molding machine, into which the thermoplastic resin pellet is loaded, to a volume of the thermoplastic resin pellet is greater than 16. A method for manufacturing an electric cable includes supplying the thermoplastic resin pellet to the hopper, melting the thermoplastic resin pellet in the cylinder to supply molten resin to the die, and extruding the molten resin from the die to form a sheath on a core wire.

Thermoplastic resin pellet and method for manufacturing electric cable
11541573 · 2023-01-03 · ·

A thermoplastic resin pellet is columnar. A cross-sectional shape taken along a plane orthogonal to a height direction of the thermoplastic resin pellet has a longer diameter represented by “a” and a shorter diameter represented by “b”. A ratio a/b is greater than or equal to 1.0, and the ratio a/b is less than or equal to 2.6. A ratio α of a unit height volume of a cylindrical portion of a hopper of a molding machine, into which the thermoplastic resin pellet is loaded, to a volume of the thermoplastic resin pellet is greater than 16. A method for manufacturing an electric cable includes supplying the thermoplastic resin pellet to the hopper, melting the thermoplastic resin pellet in the cylinder to supply molten resin to the die, and extruding the molten resin from the die to form a sheath on a core wire.

FLAME-RETARDANT HIPS MATERIAL AND PREPARATION METHOD THEREOF

Disclosed is a flame-retardant HIPS material and a preparation method thereof, comprising the following components: 90 parts to 67 parts of a HIPS resin; 8 parts to 15 parts of a brominated flame retardant; and 3 parts to 7 parts of an auxiliary flame retardant; wherein the auxiliary flame retardant is a 1,3,5-triazine compound. In the present invention, a synergistic compounding of the brominated flame retardant and the auxiliary flame retardant effectively reduces an amount of the brominated flame retardant, and a stable UL 94 (1.5 mm) V-0 flame-retardant class can be achieved. Compared with the existing brominated flame-retardant HIPS, the present invention has a low halogen content, low gas, and high cost performance ratio, which avoids excessive acid gas from forming air lines on the surface of parts, has a good appearance.

POLYMER-CERAMIC COMPOSITE HOUSINGS AND HOUSING COMPONENTS FOR PORTABLE ELECTRONIC DEVICES

The present disclosure includes thin, high-stiffness laminates, portable electronic device housings including the same, and methods for making such laminates and portable electronic device housings. Some laminates include an inner section having one or more first laminae and one or more second laminae, and first and second outer sections disposed on opposing sides of the inner section, each having one or more third laminae The laminate has a width and a length that is perpendicular to the width. Each of the first lamina(e) can have fibers aligned in a direction parallel to the length, each of the second lamina(e) can have fibers aligned in a direction parallel to the width, and each of the third lamina(e) can have fibers aligned in a direction angnlarly disposed at an angle of at least 10 degrees to each of the length and the width.

Thermally conductive polyvinyl halide
11535737 · 2022-12-27 · ·

A polyvinyl halide compound has thermal conductivity and includes polyvinyl halide resin, natural or synthetic graphite of flake or spheroid form, and at least 0.5 weight percent of epoxidized vegetable oil. Selection of types and amounts of graphite and epoxidized vegetable oil provide thermal conductivity while other desirable properties of the compound are suitably maintained. The compound can be used for making any end use article that needs flame retardance and good thermal management and is especially useful as a thermally conductive material to replace die cast or extruded aluminum heat sinks in industrial applications, such as LED lighting fixtures.