A method for manufacturing a tableware article having a thermal-transfer printed pattern includes the following steps. Firstly, a PET resin composition including 3 to 15% by weight of an inorganic filler is provided. Next, the PET resin composition is granulated to obtain plastic granules. Then, the plastic granules are molded into the tableware article and the tableware article is post-crystallized. Finally, a thermal transfer printed pattern is printed on a surface of the post-crystallized tableware article.

A method for manufacturing a tableware article having a thermal-transfer printed pattern includes the following steps. Firstly, a PET resin composition including 3 to 15% by weight of an inorganic filler is provided. Next, the PET resin composition is granulated to obtain plastic granules. Then, the plastic granules are molded into the tableware article and the tableware article is post-crystallized. Finally, a thermal transfer printed pattern is printed on a surface of the post-crystallized tableware article.

Systems and methods are provided for making aggregate from comingled waste plastics. For example, there is provided a method of making a preconditioned absorptive resin aggregate, the method including: obtaining a supply of granulated mixed plastic waste treated with a preconditioning agent that comprises at least one of calcium oxide and calcium hydroxide; mixing the supply of granulated mixed plastic waste treated with the calcium oxide preconditioning agent with one or more additives to form a plastic waste mixture, the one or more additives comprising pozzolans; hot extruding the plastic waste mixture to form an extruded product comprising waste plastic material; cooling the extruded product; and processing the extruded product to form an aggregate. Products incorporating such aggregates, such as, for example, lightweight construction blocks, are also provided. Also provided are methods of forming a waste plastics feedstock.

Systems and methods are provided for making aggregate from comingled waste plastics. For example, there is provided a method of making a preconditioned absorptive resin aggregate, the method including: obtaining a supply of granulated mixed plastic waste treated with a preconditioning agent that comprises at least one of calcium oxide and calcium hydroxide; mixing the supply of granulated mixed plastic waste treated with the calcium oxide preconditioning agent with one or more additives to form a plastic waste mixture, the one or more additives comprising pozzolans; hot extruding the plastic waste mixture to form an extruded product comprising waste plastic material; cooling the extruded product; and processing the extruded product to form an aggregate. Products incorporating such aggregates, such as, for example, lightweight construction blocks, are also provided. Also provided are methods of forming a waste plastics feedstock.

A method for producing polysulfone micro-particles for 3D printing disclosed. For example, the method includes creating a mixture of polysulfone by dissolving polysulfone in an organic solvent, creating an aqueous solution of a polymeric stabilizer or a surfactant, adding the mixture of polysulfone to the aqueous solution to create a polysulfone solution, and processing the polysulfone solution to obtain polysulfone micro-particles having a desired particle size, a desired particle size distribution, and a desired shape.

A method for producing a resin composition of the present invention is a method for producing a resin composition, the method including a step of obtaining a resin composition by heating and melt-kneading a mixture containing a particulate nucleating agent in which D.sub.50 is equal to or more than 0.1 μm and equal to or less than 300 μm and a thermoplastic resin using a twin screw extruder (100) including, inside a cylinder (10), a screw (50) having kneading discs (60), in which the step of obtaining a resin composition includes an extrusion step of extruding the mixture supplied into the twin screw extruder (100) in an ejection direction under kneading conditions in which X and Y satisfy 4.0≤X in a range of 6.0×10.sup.3≤Y≤7.0×10.sup.4 when a volume-based ejection amount is denoted by X (10.sup.−6.Math.kg.Math.h.sup.−1.Math.mm.sup.−3), and a strain rate is denoted by Y (min.sup.−1).

A powder production method includes providing an elongated workpiece and repeatedly contacting an outer surface of the elongated workpiece with a reciprocating cutter according to a predetermined at least one frequency to produce a powder. The powder includes a plurality of particles, wherein at least 95% of the produced particles have a diameter or maximum dimension ranging from about 10 μm to about 200 μm. A system for producing powders having a plurality of particles including a cutter and at least one controller is also provided herein.

Systems and methods for forming pellets from mixed plastic materials are disclosed. An example method may include a method for forming pellets from mixed plastic materials without needing to screen or filter the mixed plastic materials. The method may include disposing a mixed plastic material into an extrusion apparatus, advancing the mixed plastic material through a die to form strands, and cutting the strands into a plurality of pellets.

A packaging material including a polymeric film surrounding a plastic mass form material. In embodiments, methods include packaging sticky plastic mass form polymers within a polymeric film to prevent agglomeration. Processes include the use of a polymeric film composition that is compatible with the core plastic mass form. The polymeric film can be applied to the plastic mass form through continuous coextrusion, as a film through a hot melt form, fill, and seal process, or as a sealed film bag for inclusion of cooled and coated or uncoated solid sticky plastic material shapes.

A method of producing an adhesive resin includes: a heating and kneading step of kneading a mixture containing a ring structure-containing hydrocarbon resin, an adhesive functional group-containing compound, and a peroxide while heating the mixture to obtain a heated and kneaded product; and a cooling and kneading step, performed in succession to the heating and kneading step, of kneading the heated and kneaded product while cooling the heated and kneaded product to obtain a cooled and kneaded product. The adhesive resin has a yellowness index (Yi) of 3.0 or less when 0.8 parts by mass of 2-(5-chloro-2-benzotriazolyl)-6-tert-butyl-p-cresol is added to 100 parts by mass of the adhesive resin.