An intermediate base material is provided that is excellent in the conformity to three-dimensional shapes and that, when formed into a fiber reinforced plastic, develops good surface quality and high mechanical properties. According to one aspect, an incised prepreg is provided that has, in at least a partial region in a prepreg that contains unidirectionally oriented reinforcing fibers and a resin, a plurality of incisions that divide reinforcing fibers, wherein, in the case where a population is made up of the numbers of incisions contained in ten small circular regions of 10 mm in diameter randomly selected in the aforementioned region, a mean value for the population is 10 or greater and a coefficient of variation therefor is within 20%.

An intermediate base material is provided that is excellent in the conformity to three-dimensional shapes and that, when formed into a fiber reinforced plastic, develops good surface quality and high mechanical properties. According to one aspect, an incised prepreg is provided that has, in at least a partial region in a prepreg that contains unidirectionally oriented reinforcing fibers and a resin, a plurality of incisions that divide reinforcing fibers, wherein, in the case where a population is made up of the numbers of incisions contained in ten small circular regions of 10 mm in diameter randomly selected in the aforementioned region, a mean value for the population is 10 or greater and a coefficient of variation therefor is within 20%.

A reinforcing fiber base material for resin transfer molding, the reinforcing fiber base material includes a resin material disposed on at least one surface of a reinforcing fiber aggregate selected from any of [1]: a reinforcing fiber yarn, [2]: a reinforcing fiber yarn group formed by aligning reinforcing fiber yarns in parallel, and [3]: a reinforcing fiber fabric including [1] or [2], the resin material being a porous resin material composed of a polyamide having a structure.

A reinforcing fiber base material for resin transfer molding, the reinforcing fiber base material includes a resin material disposed on at least one surface of a reinforcing fiber aggregate selected from any of [1]: a reinforcing fiber yarn, [2]: a reinforcing fiber yarn group formed by aligning reinforcing fiber yarns in parallel, and [3]: a reinforcing fiber fabric including [1] or [2], the resin material being a porous resin material composed of a polyamide having a structure.

A process and system are provided for introducing chopped and dispersed carbon fibers on an automated production line amenable for inclusion in molding compositions, including the debundling of many carbon fibers collectively forming a tow into dispersed chopped carbon fibers that form a filler that undergoes plasma treatment prior to introducing coating silanes to uniformly increase bonding sites for coupling to a thermoset matrix. By exposing carbon tow to a plasma discharge, the carbon tow debundles and is used to form sheets of molding compositions with chopped dispersed fibers added to the composition, as the sheets move along a conveyor belt on the automated production line and at least one plasma generator mounted above the conveyor belt ionizes the carbon fibers. With resort to deionized air to mix plasma-treated chopped fibers, still further dispersion results.

A process and system are provided for introducing chopped and dispersed carbon fibers on an automated production line amenable for inclusion in molding compositions, including the debundling of many carbon fibers collectively forming a tow into dispersed chopped carbon fibers that form a filler that undergoes plasma treatment prior to introducing coating silanes to uniformly increase bonding sites for coupling to a thermoset matrix. By exposing carbon tow to a plasma discharge, the carbon tow debundles and is used to form sheets of molding compositions with chopped dispersed fibers added to the composition, as the sheets move along a conveyor belt on the automated production line and at least one plasma generator mounted above the conveyor belt ionizes the carbon fibers. With resort to deionized air to mix plasma-treated chopped fibers, still further dispersion results.

Disclosed are a metal wire, a manufacturing method therefor, and a tire. The metal wire is made by twisting a filament; an outer peripheral surface of the filament is covered with a CuMZn alloy coating; the outer peripheral surface of the filament is also covered with a CuZn alloy coating; the metal wire is made of at least one filament; an area covered by the CuMZn alloy coating is 10%-90% of an area of the outer peripheral surface of the filament, and the rest is the CuZn alloy coating; M in the CuMZn alloy coating is selected from one or two of Co, Ni, Mn, or Mo; the mass fraction of Cu in the CuMZn alloy coating is 58%-72%, the mass fraction of M in the CuMZn alloy coating is 0.5%-5%, and the balance in the CuMZn alloy coating is Zn and inevitable impurities.

Disclosed are a metal wire, a manufacturing method therefor, and a tire. The metal wire is made by twisting a filament; an outer peripheral surface of the filament is covered with a CuMZn alloy coating; the outer peripheral surface of the filament is also covered with a CuZn alloy coating; the metal wire is made of at least one filament; an area covered by the CuMZn alloy coating is 10%-90% of an area of the outer peripheral surface of the filament, and the rest is the CuZn alloy coating; M in the CuMZn alloy coating is selected from one or two of Co, Ni, Mn, or Mo; the mass fraction of Cu in the CuMZn alloy coating is 58%-72%, the mass fraction of M in the CuMZn alloy coating is 0.5%-5%, and the balance in the CuMZn alloy coating is Zn and inevitable impurities.

The purpose of the present invention is to provide a fiber-reinforced resin material having minimal directionality of strength as well as excellent productivity, a method and device for manufacturing a fiber-reinforced resin material whereby a molded article is obtained, and a device for inspecting a fiber bundle group. A method for manufacturing a sheet-shaped fiber-reinforced resin material in which a paste (P1) is impregnated between cut fiber bundles (CF), the method for manufacturing a fiber-reinforced resin material including a coating step applying a coating of a paste (P1) on a first sheet (S11) conveyed in a predetermined direction, a cutting step for cutting a long fiber bundle (CF) using a cutter (113A), a scattering step for dispersing the cut fiber bundles (CF) and scattering the cut fiber bundles (CF) on the paste (P1), and an impregnation step for pressing a fiber bundle group (F1) and the paste (P1) on the first sheet (S11) and impregnating the paste (P1) between the fiber bundles (CF).

The purpose of the present invention is to provide a fiber-reinforced resin material having minimal directionality of strength as well as excellent productivity, a method and device for manufacturing a fiber-reinforced resin material whereby a molded article is obtained, and a device for inspecting a fiber bundle group. A method for manufacturing a sheet-shaped fiber-reinforced resin material in which a paste (P1) is impregnated between cut fiber bundles (CF), the method for manufacturing a fiber-reinforced resin material including a coating step applying a coating of a paste (P1) on a first sheet (S11) conveyed in a predetermined direction, a cutting step for cutting a long fiber bundle (CF) using a cutter (113A), a scattering step for dispersing the cut fiber bundles (CF) and scattering the cut fiber bundles (CF) on the paste (P1), and an impregnation step for pressing a fiber bundle group (F1) and the paste (P1) on the first sheet (S11) and impregnating the paste (P1) between the fiber bundles (CF).